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Difference between revisions of "File:PRIUS- BatteryTapEmulatorSchematicV1 060104.png"

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({{PriusPlus Battery Tap Emulator Parts}})
 
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{{PriusPlus Schematics}}

Latest revision as of 11:22, 22 March 2006

Prius PHEV Schematics High Voltage Board, (Tap Emulator) Parts List
Reference QTY Description Vendor Vendor # DigiKey # Cost Price Comments
R1 - R14 14 1K Ohm 0.5W 1% Metal Film Resistor Phoenix Passive Components 5033ED1K000F12AF5 DigiKey:PPC1.00KXCT-ND $2.72 $0.19
R16, R24-27 5 100K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ104V DigiKey:P100KBACT-ND $0.34 $0.07
R17 1 10K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ103V DigiKey:P10KBACT-ND $0.07 $0.07
R18 1 49.9K Ohm 0.5W 1% Metal Film Resistor Phoenix Passive Components 5033ED49K90F12AF5 DigiKey:PPC49.9KXCT-ND $0.19 $0.19
R19, R30 2 200K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ204V DigiKey:P200KBACT-ND $0.13 $0.07
R20 1 160K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ164V DigiKey:P160KBACT-ND $0.07 $0.07
R21, R23 2 47K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ473V DigiKey:P47KBACT-ND $0.13 $0.07
R29 1 56K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ563V DigiKey:P56KBACT-ND $0.07 $0.07
R33 1 470 Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ471V DigiKey:P470BACT-ND $0.07 $0.07
R35 1 470K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ474V DigiKey:ERD-S2TJ474V $0.07 $0.07
R31 1 200K Ohm 0.5W 1% Metal Film Resistor Phoenix Passive Components 5033ED200K0F12AF5 DigiKey:PPC200KXCT-ND $0.19 $0.19
R36 1 1.0 Meg Ohm 0.5W 1% Metal Film Resistor Phoenix Passive Components 5033ED1M000F12AF5 DigiKey:PPC1.00MXCT-ND $0.19 $0.19
C1 - C15 15 0.1 uF Metallized Polypropylene Film Cap Epcos B32621A5104J DigiKey:495-1375-ND $8.10 $0.54 radial leads, 10 mm spacing, Very Good self healing properties
C16 1 0.01 uF Metallized Polypropylene Film Cap Epcos B32621A3103J DigiKey:495-1283-ND $0.37 $0.37 radial leads, 10 mm spacing
R15, R28 2 25K Ohm 1 turn trimpot - top adjust MuRata PVC6M253C01B00 DigiKey:490-2822-ND $2.10 $1.05
R22, R34 2 50K Ohm 1 turn trimpot - top adjust MuRata PVC6M503C01B00 DigiKey:490-2827-ND $2.10 $1.05
RL1 1 SPST-NO DIP Reed Relay - 12V with diode Hamlin HE721A1210 DigiKey:HE103-ND $1.79 $1.79
RL2 - RL5 4 4PDT Power Relay 3A 12VDC Omron MY4-DC12(S) DigiKey:Z186-ND $25.92 $6.48 elliptical leads
RS2 - RS5 4 Relay Socket for RL2 - RL5 Omron PY14-02 DigiKey:Z813-ND $7.20 $1.80 PCB Mounting
D2 1 Silicon Rectifier - 100V, 1 A Diodes, Inc. 1N4002-T DigiKey:1N4002DICT-ND $0.26 $0.26 DO-41 Package
D4 1 Silicon Rectifier - 200V, 1 A Diodes, Inc. 1N4003-T DigiKey:1N4003DICT-ND $0.26 $0.26 DO-41 Package
D1, D3, D5-D9 7 High Speed Diode - 1N4148 Philips 1N4148 T/R DigiKey:568-1360-1-ND $0.35 $0.05 DO-35 Package
D10 1 91 Volt Zener Diode - 2 W, 5% MicroSemi 2EZ91D5DO41 DigiKey:2EZ91D5DO41MSCT-ND $1.42 $1.42 DO-41 package
D11 1 120 Volt Zener Diode - 2 W, 5% MicroSemi 2EZ120D5DO41 DigiKey:2EZ120D5DO41MSCT-ND $1.42 $1.42 DO-41 package
Q1, Q4, Q5 3 NPN Darlington Transistor, 5 A, 100 V Fairchild TIP122 DigiKey:TIP122FS-ND $1.80 $0.60 TO-220 Package
Q2, Q6, Q7 3 NPN Transistor, 500 mA, 300 V Fairchild MPSA42 DigiKey:MPSA42FS-ND $1.08 $0.36 TO-92 Package
Q8 1 PNP Transistor, 500 mA, 300 V Fairchild MPSA92 DigiKey:MPSA92-ND $0.36 $0.36 TO-92 Package
J8M 1 16 pin right angle ribbon cable header with latches Amp 499913-3 DigiKey:AHB16G-ND $2.20 $2.20
J7M 1 20 pin right angle ribbon cable header with latches Amp 499913-4 DigiKey:AHB20G-ND $5.18 $5.18
J2M 1 6 pin Connector to Control Board Molex 22-05-3061 DigiKey:WM4804-ND $1.23 $1.23
J13M 1 5 Position Header Connector .156" right angle Molex 26-60-5050 DigiKey:WM4643-ND $0.64 $0.64
PS1 1 Isolation Power Supply 12 VDC to +/- 15 VDC V-Infinity PTK10-Q24-D15 DigiKey:102-1233-ND $39.24 $39.24 1 in. x 2 in. x 0.4 in.
Total cost $107.26


Battery Tap Emulator Schematic 2g. 2006.04.10       ( Click to Enlarge )
The diagrams below are outdated and useful only for reference.
EAA-PHEV-PRIUS-HVBoardSchematicV2f 060407.png 2f. EAA-PHEV-PRIUS-HVBoardSchematicV2c 060321.jpg 2c. EAA-PHEV-PRIUS-HVBoardSchematicV2b 060319.jpg 2b.
This is the second version by Ron Gremban.
EAA-PHEV-PRIUS-BatteryTapEmulatorSchematicV1a 060118.png
Version 1a. ( source )



PRIUS- BatteryTapEmulatorSchematicV1 060104.png
Version 1. hand drawn by Ron Gremban , then converted to CAD and PDF by Nick Viera (maillist yahoo source) (maillist yahoo).
Click show for a short list of the current PHEV conversion and kit options for the Toyota Prius.

For Prius conversion details see the Prius PHEV article and comparisons table.

  1. Ron's Original PriusPlus History and current Contactor Based PriusPlus documentation for DIY projects.
  2. Ryan's PriusBlue is the testbed for DC-DC PFC Based PiPrius kits and documentation for DIY projects.
  3. Toyota OEM Prius PHEV and Prime Could use some work on this page
  4. Enginer China. But the rest of these appear to all be defunct as of 2020?
  5. |~- Hybrids-Plus USA/Colorado/Li -~|~- EnergyCS USA -~|~- Hymotion USA/Canada -~|~- Amberjac UK. -~|~- EDrive USA -~| Peter mentioned Plug-In Conversions |~-

--={ Project Overview }={ 2007 Maker Faire }={ Theory }={ Instructions }={ Parts List }={ RawData }={ Latest News }=--
--={ Doc Process }={ Mechanical }={ Electrical }={ Electronic }={ Interest }={ Talk:PriusPlus Main Discussion }=--

--={ Historic }={ Battery }={ Schematics }={ PseudoCode }={ Photos }=--

Team Photo from the PriusPlus conversion of Sven's Prius from Nov 2006.

This is the home of the PRIUS+ PHEV DIY (Do-it-Yourself) documentation. These pages are currently anonymously editable, which may change in the future. Please feel free to use the Discussion page for general discussion and commentary on the main article. If you would like to add to an existing section use the "edit" link near that topic's heading. Don't forget to use the Summary field to describe your changes. While editing use the "Show Preview" button to make sure your changes look like you expect them to, before you click "Save Page".

  This item is out of date but kept for posterity sake,  
  please refer to the current PriusPlus project page.  

EAA-PHEV-PRIUS-Combined.png

The Combined "Map" image below may be out of date and is best for a general overview.
See the PriusPlus History (.doc) and main Prius PHEV page.
Click any of the three schematics to jump to its current version.

Navigation Image

SOC & Control Schematic 2f.
(full size, right click here).
Battery Tap Emulator 2g.
(full size, right click here).
High Power Schematic 2d.
(full size, right click here).

File history

Click on a date/time to view the file as it appeared at that time.

Date/TimeThumbnailDimensionsUserComment
current08:45, 27 February 2006Thumbnail for version as of 08:45, 27 February 20062,080 × 1,313 (270 KB)Rjf (talk | contribs){{EAA-PHEV-PRIUS-BatteryTapEmulatorSchematic}} {{EAA-PHEV-Prius-Schematics}}