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{{PriusPlus-Doc_Process}}
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{{PriusPlus-Doc_Process|mw-collapsed}}{{TOCright}}
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This page houses all raw reference materials and other data which have been uploaded to incorporate into documentation on the other pages.
{{TOCright}}
 
----
 
  
This page houses all raw materials which have been uploaded for various people to work with and incorporate into documentation on the other pages. Add new documents to the list below and organize them if at all possible.
+
==Specifications==
 +
The following two Excel files are specifications that I (Ron Gremban) wrote and copyrighted in early 2007, then placed into the public domain by publishing (including an appropriate copyright license message) on the eaa-phev maillist on Aug 6, 2007 ([http://autos.groups.yahoo.com/group/eaa-phev/message/1119 message 1119]).
  
Image files can be easily linked to by placing a ":" after the "<nowiki>[[</nowiki>", otherwise the image will be shown. If you want the image to appear then after the images name add "|thumb" to create a thumbnail for it, use "|200px" to specify a size other than the default, and use "|caption text" to describe the image as the last element before the closing "]]".
+
[http://www.forsites.com/CalCars/EAA-PHEV/ControlSwSpecs_v01_20070128_rdg.xls ControlSwSpecs_v01_20070128_rdg.xls]
  
Other non-image files such as .pdf, .doc, .xls, .etc can be linked to with the same "<nowiki>[[</nowiki>Image:" type link or with a <nowiki>[[</nowiki>Media:" link. The :Image link will take you to the files page with a description of the file, list of pages on which it's used, and of course a link to the file itself. The Media link will instead take you directly to that file without visiting the files page first. See some examples in the "Intro Editing Help" section below.
+
[http://www.forsites.com/CalCars/EAA-PHEV/TestSpec_v01_20070407rdg.xls TestSpec_v01_20070407rdg.xls]
  
==Files==
+
The software specification is a complete specification for software to control a PRIUS+ conversion from data read from the CAN bus using the best algorithms I had developed up to January 28, 2007.  Since then, Chris Ewert, myself, and others have further refined the algorithms to handle special cases such as extreme temperatures and speeds just slightly above 34 mph.
Here are the files that are available thus far.
 
  
===Schematics===
+
The test specification, written April 7, 2007, is a basic ordered list of tests that would be good to follow as part of completing and validating a PRIUS+ conversion.
* High Power [[:Image:EAA-PHEV-PRIUS-HighPowerSchematicV3r1_061116.png]]
+
 
* Control Board [[:Image:EAA-PHEV-PRIUS-ControlBdSchematicV3r1_061116.png]]
+
==Schematics==
 +
These are preview images of various schematics, click on the thumbnails for a larger preview and to download the full sized images. You will also find links to .zips of the original [http://www.expresspcb.com ExpressSCH] schematics from which these images were produced.
 +
 
 +
[[Image:EAA-PHEV-PRIUS-HighPowerSchematic.png|thumb|left|400px|Preview of High Power Schematics]]
 +
 
 +
[[Image:EAA-PHEV-PRIUS-ControlBdSchematic.png|thumb|left|400px|Preview of Control Board Schematics [[:Image:EAA-PHEV-PRIUS-ControlBdSchematic.zip|EAA-PHEV-PRIUS-ControlBdSchematic.zip]] schematic created in [http://www.expresspcb.com ExpressSCH].]]
 +
 
 +
[[Image:EAA-PHEV-PRIUS-LEDBdSchematic.png|thumb|left|400px|Preview of LED Board Schematics [[:Image:EAA-PHEV-PRIUS-LEDBdSchematic.zip|EAA-PHEV-PRIUS-LEDBdSchematic.zip]] schematic created in [http://www.expresspcb.com ExpressSCH].]]
 +
{{Clear}}
 +
 
 +
===Battery Box Designs===
 +
See the following for designs for a hinged battery box:
 +
 
 +
* [[Image:076610.1004-PP2-1.PDF]] - assembled view
 +
* [[Image:076610.2039-pp2.pdf]] - Bottom Plate
 +
* [[Image:076610.2040-PP2.pdf]] - Side Panel, Right
 +
* [[Image:076610.2041-PP2.pdf]] - Side Panel, Left
 +
* [[Image:076610.2042-pp2.pdf]] - Top Cover
  
 
===Photos===
 
===Photos===
 +
You can browse the [http://www.eaa-phev.org/index.php?title=Special:Newimages entire gallery] of images here at the eaa-phev site,<br>
 +
or visit some other galleries with potentially applicable photos:
 +
* [[2007_Maker_Faire#Photos]]
 +
* Inaugural [[Maker_Faire_Photos]]
 +
* [[PiPrius#Photos]]
 +
** [[WhiteBird#Photos]]
 +
** [[GrayPearl#Photos]]
  
Browse the [http://www.eaa-phev.org/index.php?title=Special:Newimages entire gallery] of images here at the eaa-phev site.
+
{|
 +
| valign=top | [[Image:100_1183.JPG|thumb|Photo of OEM NiMH battery with case fully removed during [[Inaugural Maker Faire|Maker Faire]], which is no longer necessary during current conversions.]]
 +
| valign=top | [[Image:100_1176.JPG|thumb|Photo of the [[PriusBlue]] HV Tie in at the time of the [[Inaugural Maker Faire|Maker Faire]], routed out of OEM battery case near service plug.]]
 +
| valign=top | [[Image:100_1442.JPG|thumb|Photo of the [[PriusBlue]] HV Tie in later after [[PiPrius]] conversion, there is an additional unused wire on the neg(-) OEM contactor for use during "Genset mode"]]
 +
|}
  
 
====Rons Images====
 
====Rons Images====
Line 41: Line 67:
 
Image:P10386.JPG|Electronics housing semi-populated.
 
Image:P10386.JPG|Electronics housing semi-populated.
 
Image:P10387.JPG|Electronics housing semi-populated.
 
Image:P10387.JPG|Electronics housing semi-populated.
Image:P10393.JPG|Wire Taps into OEM contactor controls.
+
Image:P10393.JPG|Wire Taps into OEM battery fan controls.
Image:P10394.JPG|Wire Taps into OEM contactor controls.
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Image:P10394.JPG|Wire Taps into OEM battery fan controls.
  
 
Image:P10380.JPG|Electronics housing (front).
 
Image:P10380.JPG|Electronics housing (front).
Line 69: Line 95:
 
Image:P10402.JPG|Ah Meter.
 
Image:P10402.JPG|Ah Meter.
  
Image:P10405.JPG|Electronics Board.
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Image:P10405.JPG|Old Electronics Board.
Image:P10406.JPG|Electronics Board.
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Image:P10406.JPG|Old Electronics Board.
Image:P10407.JPG|Electronics Board.
+
Image:P10407.JPG|Old Electronics Board.
Image:P10408.JPG|Electronics Board.
+
Image:P10408.JPG|Old Electronics Board.
  
 
Image:P10404.JPG|Inside corner of battery box top.
 
Image:P10404.JPG|Inside corner of battery box top.
 
Image:P10409.JPG|[[CAN-View]] screen.
 
Image:P10409.JPG|[[CAN-View]] screen.
 
</gallery>
 
</gallery>
 +
 +
====Photos from Chris Ewert's Conversion====
 +
These are photos that [[User:Cewert]] has shared with us of his conversion via the CalCars [[PriusPlus]] method.
 +
<gallery>
 +
Image:Cutting Aluminum.JPG|Cutting the aluminum with a hacksaw
 +
Image:Tray Pieces.JPG|All the pieces necessary for the battery trays
 +
Image:Tray Parts Laid Out.JPG|All the parts from the tray laid out
 +
Image:Tray Set Together With Battery.JPG|Battery tray just set together
 +
Image:Tray Set Together Close Up.JPG|Close up of the battery tray just set together
 +
Image:Tray Ready for Jig.JPG|Tray set together, ready for creating "jig"
 +
Image:Making Tray Jig Step 1.JPG|Starting to assemble the jig
 +
Image:Making Tray Jig Step 2.JPG|More assembling the jig
 +
Image:Making Tray Jig Step 3.JPG|Getting the jig assembled
 +
Image:Almost Finished Tray Jig.JPG|Mostly finished tray jig
 +
Image:Dremel Drill Press.JPG|Dremel drill press used for drilling holes in angle irons
 +
Image:Holes drilled in aluminum.JPG|Holes drilled in the aluminum, then countersunk
 +
Image:Closeup of Sample Finished Corner.JPG|Sample corner finished (done on scrap aluminum)
 +
Image:Screws Sticking Through Partially Assembled Tray.JPG|Shows the self threading screws sticking out
 +
Image:Finished Tray.JPG|The finished tray
 +
Image:4 Finished Trays.JPG|All 4 finished trays laid out like they will be
 +
Image:2 Trays with Some Supports.JPG|Experimenting with the support angle irons
 +
Image:Starting on the Top of Battery Box.JPG|Starting on the top of the battery box
 +
Image:Top Battery Box 45 Degree Cuts.JPG|45 degree angles cut in angle irons
 +
Image:Top Battery Box With Corner Bracket.JPG|Corner bracket just set on the top
 +
Image:Batt Box Top 3 Angles.JPG|3 angle irons cut and just sitting on the box
 +
Image:Plexiglass Shield.JPG|Shows the Plexiglass "shield" on the inside of the angle irons
 +
Image:Batt Box with Bolt Down Angle.JPG|Partially assembled battery box - bolted on top, but not the sides
 +
Image:Inside Corner.JPG|Inside of the corner of the battery box top
 +
Image:Binding Posts Ground Down.JPG|Binding posts that I choose to use.  They worked, but they aren't part of the official conversion method
 +
Image:Finished Corner.JPG|A completed corner, bolts in and have been ground off.
 +
Image:Batt Box with Bolt Down Angle.JPG|Shows the angle iron that will be used to bolt down the top
 +
Image:Mostly Finished Batt Box.JPG|Mostly finished battery box.  Still lacking the bolts in the center of the pack, holes for bolting the top down and holes in the frame
 +
Image:Fuses and Holders.JPG|Fuses and holders
 +
Image:Fuse in holder.JPG|A fuse in it's holder
 +
Image:Bottom of JTN60060.JPG|Bottom of the fuse holder (for DIN rail mounting)
 +
Image:EV200 Contactor.JPG|The Kilovac EV200 contactor
 +
Image:P1240040.JPG|Battery Box sitting on steel tube
 +
Image:Batt_Box_with_screw_lift_supports.JPG|Battery box sitting on steel tube with second tube for screw lift support
 +
Image:Bracket_on_OEM_Batt_screw.JPG|Alt mounting method: modified hanger bolted into battery box mount
 +
Image:Batt_box_test_fit_forward_design.JPG|Alt mounting method: Test fit of unfinished battery box top in forward location
 +
Image:Charger_in_tirewell.JPG|Charger in tirewell
 +
Image:Welded_angle_iron_1.jpg|Welded support connected to support angle irons
 +
Image:Welded_angle_iron_2.jpg|Welded support connected to support angle irons
 +
Image:Alt_method_support_angle_irons.jpg|Support angle irons
 +
Image:Right_side _battery_box_supports_alt_method.jpg|Right side battery box supports
 +
Image:Left_side_battery_box_supports_alt_method.jpg|Left side battery box supports
 +
Image:Rubber on center batt box support.jpg|Rubber pad under support angle irons
 +
Image:Entire alt batt box mounting supports.jpg|Entire battery box mounting supports
 +
Image:Electronics box being assembled.jpg|Electronics box being assembled
 +
Image:Electronics Box Partial 1.jpg|Mostly completed electronics box
 +
Image:Electronics Box Partial 2.jpg|Mostly completed electronics box
 +
Image:Electronics Box And Charger in Tire Well.jpg|Installed electronics box and charger
 +
Image:Electronics Box And Charger in Tire Well 2.jpg|Installed electronics box with top on
 +
Image:HVD1 in electronics box.jpg|Close up of HVD1 installed
 +
Image:Contactors in electronics box.jpg|Close up of contactors installed
 +
Image:Left side of electronics box.jpg|Left side of electronics box
 +
Image:Right side of electronics box.jpg|Right side of electronics box
 +
Image:Fuses in electronics box.jpg|Close up of fuses in electronics box
 +
Image:Zivan NG3 Charger connected.jpg|Close up of ZiVan NG3 charger
 +
Image:PriusPlus control board unstuffed front.jpg|Unstuffed control board - front
 +
Image:PriusPlus control board unstuffed back.jpg|Unstuffed control board - back
 +
Image:Batteries being installed 1.jpg|Batteries being installed
 +
Image:Batteries being installed 2.jpg|More batteries
 +
Image:Batt box top modified for alt mounting method.jpg|Battery box top (modified for alt. mounting)
 +
Image:OEM Battery Hold Down Screw.jpg|Bolt on top of OEM battery
 +
Image:Removing carpeting from top of OEM battery.jpg|Removing carpeting from on top of OEM battery
 +
Image:Removing rear drivers side seat top.jpg|Removing the upright part of the rear seat
 +
Image:OEM battery exposed.jpg|The OEM battery exposed
 +
Image:Opening OEM battery.jpg|Opening the OEM battery lid
 +
Image:Inside OEM battery from back of car.jpg|Inside the OEM battery (unmodified) from rear of car
 +
Image:Inside OEM battery after tie in.jpg|Inside the OEM battery after HV tie-in
 +
Image:Low voltage wiring inside OEM Battery.jpg|Unmodified OEM battery low voltage wiring
 +
Image:Low voltage wiring inside OEM Battery modified.jpg|Modified OEM battery low voltage wiring (for charge interlock)
 +
 +
<!-- not sure these images are from this conversion -->
 +
Image:DO-5 Diode.jpg|The DO-5 Diode as it arrives from DigiKey
 +
Image:Nylon Spacer.jpg|The nylon spacer shown next to what it was made from
 +
Image:Heatsink with Hole.jpg|The heatsink with a hole drilled for the spacer
 +
Image:Heatsink with Hole and Spacer.jpg|Nylon spacer inserted into the hole in the heatsink
 +
Image:Diode Mounted on Heatsink - Rear.jpg|Back side - Diode mounted on heatsink
 +
Image:Diode_Mounted_on_Heatsink_-_Front.jpg|Front side - Diode mounted on heatsink
 +
Image:OEM Battery Fan Wiring.jpg|The unmodified wiring
 +
Image:OEM Battery Fan Wiring - Stripped Back.jpg|Unplugged and rubber casing stripped back
 +
Image:OEM Battery Fan Modification - Diode Mounting 2.jpg|Ladder of diodes
 +
Image:OEM Battery Fan Modification - New Wiring.jpg|Finished wiring modification
 +
</gallery>
 +
 +
====Photos from 2007 Maker Faire====
 +
Some photos from the [[2007 Maker Faire]] conversion.
 +
<gallery>
 +
<!-- Images from Chris -->
 +
Image:Maker Faire 2007 1.jpg|
 +
Image:Maker Faire 2007 2.jpg|
 +
Image:Maker Faire 2007 3.jpg|
 +
Image:Maker Faire 2007 4.jpg|
 +
Image:Maker Faire 2007 5.jpg|
 +
Image:Maker Faire 2007 6.jpg|
 +
 +
<!-- These are photos provided by Felix of [http://www.calcars.org CalCars.org]. -->
 +
Image:IMG 1171.jpg|The Make Faire team: left to right, Ron Gremban, Jim Bernard, Carolyn Coquillete, Chris Ewert, Walt Ferris , Nick Rothman, Cody Jackson, Robb Protheroe, Tom Driscoll, Felix Kramer, Jim Philippi. Not shown: Randy Reisinger, Ailian Chong, Amanda Kovattana, Marc Geller, Fraser Smith.
 +
Image:IMG 1179.jpg|Outside the building, at the main entrance to Maker Faire,  the team posed Ron's car (world's first Prius conversion) and Felix's car (with Valence lithium-ion batteries)
 +
Image:IMG 1154 2.jpg|Applying the vinyl lettering to Jim's car.
 +
Image:IMG 1186.jpg|Securing the battery box frame to the body of the car.
 +
Image:IMG 1187.jpg|The battery box fits above the battery and tilts up to allow access to the spare tire.
 +
Image:IMG 1188.jpg|Last-minute wiring diagrams.
 +
Image:IMG 1190.jpg|Our work-site had crowds all day Saturday and Sunday.
 +
Image:IMG 1205.jpg|Installing components inside the battery box.
 +
Image:IMG 1208.jpg|Custom-made circuit boards included.
 +
Image:IMG 1215.jpg|The team worked late Sunday night to wrap up the project.
 +
 +
</gallery>
 +
 +
 +
 +
  
 
===General Reference Materials===
 
===General Reference Materials===
 
These are some other General Reference Materials we use elsewhere on the site.  This is also an example of how to use references within the page text.  See [[PiPrius conversion process]] for another example of a page with multiple reference tages.   
 
These are some other General Reference Materials we use elsewhere on the site.  This is also an example of how to use references within the page text.  See [[PiPrius conversion process]] for another example of a page with multiple reference tages.   
  
* Prius Dismantal Manual <ref>[[Media:Priusdisman.pdf]] from http://www.airlabcorp.com/Prius/priusdisman.pdf</ref>
+
* Prius Dismantle Manual <ref>[[Image:Priusdisman.pdf]] from http://www.airlabcorp.com/Prius/priusdisman.pdf</ref>
  
* Stereo Installation, Dash Dismantal <ref>[[Media:Stereo Accessory Install Guide 04 Prius v1.03.pdf]] from http://www.chrisdragon.com/downloads/Stereo%20Accessory%20Install%20Guide,%2004%20Prius,%20v1.03.pdf</ref>  
+
* Stereo Installation, Dash Dismantle <ref>[[Image:Stereo Accessory Install Guide 04 Prius v1.03.pdf]] from [http://web.archive.org/web/*/http://www.chrisdragon.com/downloads/Stereo%2520Accessory%2520Install%2520Guide,%252004%2520Prius,%2520v1.03.pdf http://www.chrisdragon.com]</ref>  
  
* Stereo Installation, Dash Dismantal <ref>[[Media:PriusXMradio3.2.pdf]] from https://www.metrotpn.com/documents/PDF%20Files/Prius/Eddie's%20XMRadio%20Install/PriusXMradio3.2.pdf</ref>
+
* Stereo Installation, Dash Dismantle <ref>[[Image:PriusXMradio3.2.pdf]] from https://www.metrotpn.com/documents/PDF%20Files/Prius/Eddie's%20XMRadio%20Install/PriusXMradio3.2.pdf</ref>
  
* [[CAN-View]] install without nav <ref>[[Media:CAN-View installNONAVwt.pdf]] Adapted from http://www.hybridinterfaces.ca/installNONAV.html</ref>
+
* [[CAN-View]] install without Nav <ref>[[Image:CAN-View installNONAVwt.pdf]] Adapted from http://www.hybridinterfaces.ca/installNONAV.html</ref>
  
* [[CAN-View]] install with Nav <ref>[[Media:CAN-View installWNAVwt.pdf]] Adapted from http://www.hybridinterfaces.ca/installWNAV.html</ref>
+
* [[CAN-View]] install with Nav <ref>[[Image:CAN-View installWNAVwt.pdf]] Adapted from http://www.hybridinterfaces.ca/installWNAV.html</ref>
  
* [[Prius EV Mode Button]] Installation <ref>[[Media:Prius-evbutton-install.pdf]] from http://www.calcars.org/prius-evbutton-install.pdf</ref>
+
* [[Prius EV Mode Button]] Installation <ref>[[Image:Prius-evbutton-install.pdf]] from http://www.calcars.org/prius-evbutton-install.pdf</ref>
  
* Factory EV Mode Button <ref>[[Media:FactoryEV.pdf]] from http://www.scubadivervideo.com/Files/factoryEV.pdf</ref>
+
* Factory EV Mode Button <ref>[[Image:FactoryEV.pdf]] from http://www.scubadivervideo.com/Files/factoryEV.pdf</ref>
  
 
You should be familiar with these reference materials and standard operating procedures around high voltages.
 
You should be familiar with these reference materials and standard operating procedures around high voltages.
 
<references/>
 
<references/>
 
===ToDo===
 
Stuff to be imported/uploaded:
 
  
 
==Intro Editing Help==
 
==Intro Editing Help==
Line 108: Line 246:
  
 
* Using :Image takes you to the Images description page:
 
* Using :Image takes you to the Images description page:
** [[:Image:EAA-PHEV-PRIUS-ControlBdSchematicV3r1_061116.png]]
+
** [[:Image:EAA-PHEV-PRIUS-ControlBdSchematic.png]]
 
* Using Media takes you directly to the file:
 
* Using Media takes you directly to the file:
** [[Media:EAA-PHEV-PRIUS-ControlBdSchematicV3r1_061116.png]]
+
** [[Media:EAA-PHEV-PRIUS-ControlBdSchematic.png]]
 
* You can use a | to change the text of the link to something more descriptive.
 
* You can use a | to change the text of the link to something more descriptive.
** [[:Image:EAA-PHEV-PRIUS-ControlBdSchematicV3r1_061116.png|Control Board]]
+
** [[:Image:EAA-PHEV-PRIUS-ControlBdSchematic.png|Control Board]]
  
 
====Inline resized images:====
 
====Inline resized images:====
  
25px[[Image:EAA-PHEV-PRIUS-ControlBdSchematicV3r1_061116.png|25px]], 50px[[Image:EAA-PHEV-PRIUS-ControlBdSchematicV3r1_061116.png|50px]], 150px[[Image:EAA-PHEV-PRIUS-ControlBdSchematicV3r1_061116.png|150px]],
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25px[[Image:EAA-PHEV-PRIUS-ControlBdSchematic.png|25px]], 50px[[Image:EAA-PHEV-PRIUS-ControlBdSchematic.png|50px]], 150px[[Image:EAA-PHEV-PRIUS-ControlBdSchematic.png|150px]],
  
300px[[Image:EAA-PHEV-PRIUS-ControlBdSchematicV3r1_061116.png|300px]]
+
300px[[Image:EAA-PHEV-PRIUS-ControlBdSchematic.png|300px]]
  
 
====Thumbnails:====
 
====Thumbnails:====
  
[[Image:EAA-PHEV-PRIUS-ControlBdSchematicV3r1_061116.png|thumb|caption]]
+
[[Image:EAA-PHEV-PRIUS-ControlBdSchematic.png|thumb|caption]]
  
 
* Thumbnail tag will embed the image inline such that text will wrap arround the image.  The image will be alligened to the right by default or can be forced with a "|center" or "|left" tag.  Thumbnails should also include some caption as their last "|caption element".  Notice that the image code is placed above this text so that the text and image begin at the same place.
 
* Thumbnail tag will embed the image inline such that text will wrap arround the image.  The image will be alligened to the right by default or can be forced with a "|center" or "|left" tag.  Thumbnails should also include some caption as their last "|caption element".  Notice that the image code is placed above this text so that the text and image begin at the same place.
Line 129: Line 267:
  
 
* A Second Example...
 
* A Second Example...
[[Image:EAA-PHEV-PRIUS-ControlBdSchematicV3r1_061116.png|thumb|100px|left|Small On Left]]
+
[[Image:EAA-PHEV-PRIUS-ControlBdSchematic.png|thumb|100px|left|Small On Left]]
[[Image:EAA-PHEV-PRIUS-ControlBdSchematicV3r1_061116.png|thumb|100px|Small On Right]]
+
[[Image:EAA-PHEV-PRIUS-ControlBdSchematic.png|thumb|100px|Small On Right]]
 
Thumbnail tag will embed the image inline such that text will wrap arround the image.  The image will be alligened to the right by default or can be forced with a "|center" or "|left" tag.  Thumbnails should also include some caption as their last "|caption element".  Notice that the image code is placed above this text so that the text and image begin at the same place.
 
Thumbnail tag will embed the image inline such that text will wrap arround the image.  The image will be alligened to the right by default or can be forced with a "|center" or "|left" tag.  Thumbnails should also include some caption as their last "|caption element".  Notice that the image code is placed above this text so that the text and image begin at the same place.
 
'' Thumbnail tag will embed the image inline such that text will wrap arround the image.  The image will be alligened to the right by default or can be forced with a "|center" or "|left" tag.  Thumbnails should also include some caption as their last "|caption element".  Notice that the image code is placed above this text so that the text and image begin at the same place.''
 
'' Thumbnail tag will embed the image inline such that text will wrap arround the image.  The image will be alligened to the right by default or can be forced with a "|center" or "|left" tag.  Thumbnails should also include some caption as their last "|caption element".  Notice that the image code is placed above this text so that the text and image begin at the same place.''
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{{Clear}}
 
{{Clear}}
 
====Raw Large====
 
* The raw image will be shown in a large size so probably shouldn't be used within a document like this.  Rather visitors should click on a smaller image, thumbnail, or link to see the Images page, from there they can use a link to get the fill sized original image. [[Image:EAA-PHEV-PRIUS-ControlBdSchematicV3r1_061116.png]]
 
 
===General Help===
 
 
Intro Paragraph here maybe with a link to the main [[PriusPlus]] article, links to external sites can appear as formatted [http://www.calcars.com CalCars], just plain URLs like http://www.calcars.com, or fancy references such as that in the next paragraph.
 
 
Another Paragraph and such, you can get help at our [[Help:Contents#How do I use the Wiki Website]] page <ref>http://en.wikipedia.org/wiki/Help:Contents more help using the wiki.</ref>  Feel free to simply remove or if you like move all of this example text to the pages discussion article.
 
 
==A Major Topic==
 
Talking about the major topic.
 
 
===Sub Topic===
 
Yes, this is a sub topic
 
 
===Sub Topic number two===
 
You guessed it, another sub topic.
 
  
 
==References==
 
==References==
 
<references/>
 
<references/>
 +
 +
[[Category:PHEV]]
 +
[[Category:Prius]]
 +
[[Category:PriusPlus]]
 +
[[Category:CalCars]]

Latest revision as of 12:06, 14 June 2020

Click show for a short list of the current PHEV conversion and kit options for the Toyota Prius.

For Prius conversion details see the Prius PHEV article and comparisons table.

  1. Ron's Original PriusPlus History and current Contactor Based PriusPlus documentation for DIY projects.
  2. Ryan's PriusBlue is the testbed for DC-DC PFC Based PiPrius kits and documentation for DIY projects.
  3. Toyota OEM Prius PHEV and Prime Could use some work on this page
  4. Enginer China. But the rest of these appear to all be defunct as of 2020?
  5. |~- Hybrids-Plus USA/Colorado/Li -~|~- EnergyCS USA -~|~- Hymotion USA/Canada -~|~- Amberjac UK. -~|~- EDrive USA -~| Peter mentioned Plug-In Conversions |~-

--={ Project Overview }={ 2007 Maker Faire }={ Theory }={ Instructions }={ Parts List }={ RawData }={ Latest News }=--
--={ Doc Process }={ Mechanical }={ Electrical }={ Electronic }={ Interest }={ Talk:PriusPlus Main Discussion }=--

--={ Historic }={ Battery }={ Schematics }={ PseudoCode }={ Photos }=--

Team Photo from the PriusPlus conversion of Sven's Prius from Nov 2006.

This is the home of the PRIUS+ PHEV DIY (Do-it-Yourself) documentation. These pages are currently anonymously editable, which may change in the future. Please feel free to use the Discussion page for general discussion and commentary on the main article. If you would like to add to an existing section use the "edit" link near that topic's heading. Don't forget to use the Summary field to describe your changes. While editing use the "Show Preview" button to make sure your changes look like you expect them to, before you click "Save Page".

This page houses all raw reference materials and other data which have been uploaded to incorporate into documentation on the other pages.

Specifications

The following two Excel files are specifications that I (Ron Gremban) wrote and copyrighted in early 2007, then placed into the public domain by publishing (including an appropriate copyright license message) on the eaa-phev maillist on Aug 6, 2007 (message 1119).

ControlSwSpecs_v01_20070128_rdg.xls

TestSpec_v01_20070407rdg.xls

The software specification is a complete specification for software to control a PRIUS+ conversion from data read from the CAN bus using the best algorithms I had developed up to January 28, 2007. Since then, Chris Ewert, myself, and others have further refined the algorithms to handle special cases such as extreme temperatures and speeds just slightly above 34 mph.

The test specification, written April 7, 2007, is a basic ordered list of tests that would be good to follow as part of completing and validating a PRIUS+ conversion.

Schematics

These are preview images of various schematics, click on the thumbnails for a larger preview and to download the full sized images. You will also find links to .zips of the original ExpressSCH schematics from which these images were produced.

Preview of High Power Schematics
Preview of Control Board Schematics EAA-PHEV-PRIUS-ControlBdSchematic.zip schematic created in ExpressSCH.
Preview of LED Board Schematics EAA-PHEV-PRIUS-LEDBdSchematic.zip schematic created in ExpressSCH.

Battery Box Designs

See the following for designs for a hinged battery box:

Photos

You can browse the entire gallery of images here at the eaa-phev site,
or visit some other galleries with potentially applicable photos:

Photo of OEM NiMH battery with case fully removed during Maker Faire, which is no longer necessary during current conversions.
Photo of the PriusBlue HV Tie in at the time of the Maker Faire, routed out of OEM battery case near service plug.
Photo of the PriusBlue HV Tie in later after PiPrius conversion, there is an additional unused wire on the neg(-) OEM contactor for use during "Genset mode"

Rons Images

Photos from Chris Ewert's Conversion

These are photos that User:Cewert has shared with us of his conversion via the CalCars PriusPlus method.

Photos from 2007 Maker Faire

Some photos from the 2007 Maker Faire conversion.



General Reference Materials

These are some other General Reference Materials we use elsewhere on the site. This is also an example of how to use references within the page text. See PiPrius conversion process for another example of a page with multiple reference tages.

You should be familiar with these reference materials and standard operating procedures around high voltages. <references/>

Intro Editing Help

File Specific Help

File link Examples, click the edit button for this section to see how it works.

Text Links:

Inline resized images:

25pxEAA-PHEV-PRIUS-ControlBdSchematic.png, 50pxEAA-PHEV-PRIUS-ControlBdSchematic.png, 150pxEAA-PHEV-PRIUS-ControlBdSchematic.png,

300pxEAA-PHEV-PRIUS-ControlBdSchematic.png

Thumbnails:

caption
  • Thumbnail tag will embed the image inline such that text will wrap arround the image. The image will be alligened to the right by default or can be forced with a "|center" or "|left" tag. Thumbnails should also include some caption as their last "|caption element". Notice that the image code is placed above this text so that the text and image begin at the same place.

The {{Clear}} template can be used to force empty white space after a thumbnail before continuing with the next block of text.

  • A Second Example...
Small On Left
Small On Right

Thumbnail tag will embed the image inline such that text will wrap arround the image. The image will be alligened to the right by default or can be forced with a "|center" or "|left" tag. Thumbnails should also include some caption as their last "|caption element". Notice that the image code is placed above this text so that the text and image begin at the same place. Thumbnail tag will embed the image inline such that text will wrap arround the image. The image will be alligened to the right by default or can be forced with a "|center" or "|left" tag. Thumbnails should also include some caption as their last "|caption element". Notice that the image code is placed above this text so that the text and image begin at the same place. Thumbnail tag will embed the image inline such that text will wrap arround the image. The image will be alligened to the right by default or can be forced with a "|center" or "|left" tag. Thumbnails should also include some caption as their last "|caption element". Notice that the image code is placed above this text so that the text and image begin at the same place.

References

<references/>