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Difference between revisions of "Template:PriusPlus Control Parts"

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| valign=top width=50%| Parts List Version 1.:
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| colspan=9 | [[Prius PHEV Schematics]] Control Board [[:Image:Prius-PartsLists 060409 wiki.zip|Parts List]]
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|Reference||QTY||Description||Vendor||Vendor #||DigiKey #||Cost||Price||Comments
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|-
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|R1 - R8||8||1.2K Ohm 0.25W 5% Carbon Film Resistor||Panasonic||ERD-S2TJ122V||[[DigiKey:P1.2KBACT-ND]]||$0.54||$0.07||
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|-
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|R9, R23||2||6.2K Ohm 0.25W 5% Carbon Film Resistor||Panasonic||ERD-S2TJ622V||[[DigiKey:P6.2KBACT-ND]]||$0.14||$0.07||
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|-
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|R11, R18||2||5.1K Ohm 0.25W 5% Carbon Film Resistor||Panasonic||ERD-S2TJ512V||[[DigiKey:P5.1KBACT-ND]]||$0.14||$0.07||
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|-
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|R12,13,16, 17, 22||5||100K Ohm 0.25W 5% Carbon Film Resistor||Panasonic||ERD-S2TJ104V||[[DigiKey:P100KBACT-ND]]||$0.34||$0.07||
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|-
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|R14,15,28||3||1.0 Meg Ohm 0.25W 5% Carbon Film Resistor||Panasonic||ERD-S2TJ105V||[[DigiKey:P1.0MBACT-ND]]||$0.20||$0.07||
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|-
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|R21,24,26||3||15K Ohm 0.25W 5% Carbon Film Resistor||Panasonic||ERD-S2TJ153V||[[DigiKey:P15KBACT-ND]]||$0.20||$0.07||
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|-
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|R25||1||47K Ohm 0.25W 5% Carbon Film Resistor||Panasonic||ERD-S2TJ473V||[[DigiKey:P47KBACT-ND]]||$0.07||$0.07||
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|-
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|R27||1||2K Ohm 0.25W 5% Carbon Film Resistor||Panasonic||ERD-S2TJ202V||[[DigiKey:P2.0KBACT-ND]]||$0.07||$0.07||
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|-
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|R10||1||2K Ohm 1 turn trimpot - top adjust||MuRata||PVC6M202C01B00||[[DigiKey:490-2815-ND]]||$1.05||$1.05||
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|-
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|R20||1||5K Ohm 1 turn trimpot - top adjust||MuRata||PVC6M502C01B00||[[DigiKey:490-2826-ND]]||$1.05||$1.05||
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|-
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|C1||1||0.1 uF Metallized Polypropylene Film Cap||Epcos||B32621A5104J||[[DigiKey:495-1375-ND]]||$0.54||$0.54||radial leads, 10 mm spacing, Very Good self healing properties
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|-
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|RL1, 3, 4||3||SPDT Relay, 10-15V coil, 10 A, 15 V contact||Omron||LY1-DC12||[[DigiKey:Z785-ND]]||$19.35||$6.45||
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|-
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|RL2||1||DPDT Relay, 10-15V coil, 10 A, 15 V contact||Omron||LY2-DC12||[[DigiKey:Z790-ND]]||$7.58||$7.58||
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|-
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|RL5||1||4PDT Relay, 10-15V coil, 1 A, 15 V contact||Omron||MY4-DC12(S)||[[DigiKey:Z186-ND]]||$6.48||$6.48||
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|-
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|RS1, 2, 3, 4||4||Relay Socket for RL1, 2, 3, 4||Omron||PT08-0 ||[[DigiKey:Z792-ND]]||$27.00||$6.75||
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|-
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|RS5||1||Relay Socket for RL5||Omron||PY14-02||[[DigiKey:Z813-ND]]||$1.80||$1.80||
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|-
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|D6, D9||2||Silicon Rectifier - 100V, 1 A||Diodes, Inc.||1N4002-T||[[DigiKey:1N4002DICT-ND]]||$0.52||$0.26||DO-41 Package
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|-
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|D1-D5, 7, 8||7||High Speed Diode - 1N4148||Philips||1N4148 T/R||[[DigiKey:568-1360-1-ND]]||$0.35||$0.05||DO-35 Package
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|-
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|U1A,B,C||1||Quad Comparator IC 0-70Deg C 14-DIP||Fairchild||LM339AN||[[DigiKey:LM339ANFS-ND]]||$0.55||$0.55||14 pin DIP package
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|-
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|Q1 - Q4||4||NPN Transistor, 10 A, 60 V||ST Microelectronics||MJE3055T||[[DigiKey:497-2573-5-ND]]||$3.36||$0.84||TO-220 Package
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|-
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|Q5||1||PNP Darling Transistor, 5 A, 100 V||Fairchild||TIP127||[[DigiKey:TIP127FS-ND]]||$0.63||$0.63||TO-220 Package
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|-
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|Q6, Q7||2||PNP Transistor, 200 mA, 40 V||Fairchild||2N3906BU||[[DigiKey:2N3906FS-ND]]||$0.36||$0.18||TO-92 package
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|-
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|J1M||1||8 Pin PC Board connector - control board power ||Molex||26-60-5080||[[DigiKey:WM4646-ND]]||$0.96||$0.96||0.156 inch spacing
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|-
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|J2F||1||6 Pin PC Board connector to HV Board||Molex||22-15-2066||[[DigiKey:WM3004-ND]]||$0.86||$0.86||0.1 inch spacing
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|-
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|J3M||1||8 pin Connector to CAN View||Molex||22-05-3081||[[DigiKey:WM4306-ND]]||$1.26||$1.26||0.1 inch spacing
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|-
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|J4M||1||6 Pin PC Board connector (Interlock)||Molex||26-60-5060||[[DigiKey:WM4644-ND]]||$0.83||$0.83||0.156 inch spacing
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|-
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|J5M||1||10 pin right angle ribbon cable header with latches, (to battery ECU)||Amp||499913-1||[[DigiKey:AHB10G-ND]]||$1.99||$1.99||
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|-
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|J6M||1||16 pin right angle ribbon cable header with latches, (LED Debug Cable)||Amp||499913-3||[[DigiKey:AHB16G-ND]]||$2.20||$2.20||
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|-
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|BBXJ3M,J13M, J14M||5||2 pin Connector to Control Board||Molex||22-05-3021||[[DigiKey:WM4300-ND]]||$2.75||$0.55||0.1 inch spacing
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|-
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|U1S, S1S||2||8 pin DIP IC socket||Amp||2-640463-2||[[DigiKey:A24794-ND]]||$0.84||$0.42||Use with S1 and U1
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|-
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|S1||1||SPST Dip Switch ||CTS||206-4||[[DigiKey:CT2064-ND]]||$0.59||$0.59||4 position switch - just use 1 position
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|-
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| || || || || ||Total cost||'''$84.60'''|| ||
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|}
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Parts List Version 2c.:
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* RL1  : 10-15VDC SPDT, 10A, 15VDC, Omron LY1-DC12, [[DigiKey:Z785-ND]], Socket Omron PT08-0, [[DigiKey:Z792-ND]]
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* RL3  : 10-15VDC SPDT, 5A,  15VDC, "
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* RL4  : 10-15VDC SPDT, 10A, 15VDC, "
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* RL2  : 10-15VDC DPDT, 10A, 15VDC, Omron LY2-DC12, [[DigiKey:Z790-ND]], Socket Omron PT08-0, [[DigiKey:Z792-ND]]
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* RL5  : 10-15VDC 4PDT, <1A, 15VDC, Pmron MY4-DC12, [[DigiKey:Z186-ND]], Socket Omron PY14-02, [[DigiKey:Z813-ND]]
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* J1M  : ''ctrl board'', Molex 26-60-5080, [[DigiKey:WM-4646-ND]]
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* J2F  : ''To HV Board'', Molex 22-15-2066, [[DigiKey:WM3004-ND]]
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* J3M  : ''To Can-View'', Molex 22-05-3081, [[DigiKey:WM4306-ND]]
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* J4M  : ''interlock'', Molex 26-60-5060, [[DigiKey:WM-4644-ND]]
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* J5M  : ''To Battery ECU'', Amp 499913-1, [[DigiKey:AHB10G-ND]]
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* J6F  : ''LED debug cable'', 16-pin DIP socket
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* PCC*5 : ''PC board connector'', Molex 22-05-3021, [[DigiKey:WM4300-ND]]
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* R1-8  : 1.2K, ''All resistors are 1/4W, 5%''
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* R9,18  : 13K
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* R10,20 : 25K
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* R11,19 : 75K
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* R12,16 : 100K
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* R13,17 : 390K
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* R14,15 : 22M
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* U1A,B  : 1458, 8-pin DIP '''?Opto-isolator?'''
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* Q1-4  : 2N3055/MPS3055, TO-220 case
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* Q5    : 2N3904
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* D1-5,7-8 : 1N4148 '''D7 in battery fan temp adj may be mislabled as second D6'''
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* D6,9    : 1N4002
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* S1      : '''?'''
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----
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Parts List Version 1.:
 
* F5 = 15A 30v 3AG inline
 
* F5 = 15A 30v 3AG inline
 
* RL1 = 10-15VDC SPST-NO, 1A,  15VDC reed ''"EV-only Mode"'' [[DigiKey:G2R-1A-T-DC12-ND|10A]]
 
* RL1 = 10-15VDC SPST-NO, 1A,  15VDC reed ''"EV-only Mode"'' [[DigiKey:G2R-1A-T-DC12-ND|10A]]
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* Misc [http://www.andersonpower.com/ Anderson] PP180 & PP15 connectors [http://www.andersonpower.com/products/pp/sp.html single pole] [http://www.andersonpower.com/products/mp/sb.html multi pole]
 
* Misc [http://www.andersonpower.com/ Anderson] PP180 & PP15 connectors [http://www.andersonpower.com/products/pp/sp.html single pole] [http://www.andersonpower.com/products/mp/sb.html multi pole]
 
*The contactor, welding cable, economy welding cable crimper, lugs, fans, miscellaneous equipment and electronics supplies, including the isolated DC power supply, are available at http://www.kta-ev.com/catalog/index.html
 
*The contactor, welding cable, economy welding cable crimper, lugs, fans, miscellaneous equipment and electronics supplies, including the isolated DC power supply, are available at http://www.kta-ev.com/catalog/index.html
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| valign=top |
 
 
* R1,3,5 = 1K, 1/4W, 5% [[DigiKey:P1.00KCACT-ND]]
 
* R1,3,5 = 1K, 1/4W, 5% [[DigiKey:P1.00KCACT-ND]]
 
* R2,4,6 = 2.4K, 1/4W, 5% [[DigiKey:P2.40KCACT-ND]]
 
* R2,4,6 = 2.4K, 1/4W, 5% [[DigiKey:P2.40KCACT-ND]]
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* Q4 = (PNP?NPN) 2N3904 transistor [[DigiKey:2N3904]]
 
* Q4 = (PNP?NPN) 2N3904 transistor [[DigiKey:2N3904]]
 
* Q5 = (PNP?NPN) 2N3055 TO-220 transistor [[DigiKey:2N3055]]
 
* Q5 = (PNP?NPN) 2N3055 TO-220 transistor [[DigiKey:2N3055]]
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Latest revision as of 09:04, 15 October 2007

Prius PHEV Schematics Control Board Parts List
Reference QTY Description Vendor Vendor # DigiKey # Cost Price Comments
R1 - R8 8 1.2K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ122V DigiKey:P1.2KBACT-ND $0.54 $0.07
R9, R23 2 6.2K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ622V DigiKey:P6.2KBACT-ND $0.14 $0.07
R11, R18 2 5.1K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ512V DigiKey:P5.1KBACT-ND $0.14 $0.07
R12,13,16, 17, 22 5 100K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ104V DigiKey:P100KBACT-ND $0.34 $0.07
R14,15,28 3 1.0 Meg Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ105V DigiKey:P1.0MBACT-ND $0.20 $0.07
R21,24,26 3 15K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ153V DigiKey:P15KBACT-ND $0.20 $0.07
R25 1 47K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ473V DigiKey:P47KBACT-ND $0.07 $0.07
R27 1 2K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ202V DigiKey:P2.0KBACT-ND $0.07 $0.07
R10 1 2K Ohm 1 turn trimpot - top adjust MuRata PVC6M202C01B00 DigiKey:490-2815-ND $1.05 $1.05
R20 1 5K Ohm 1 turn trimpot - top adjust MuRata PVC6M502C01B00 DigiKey:490-2826-ND $1.05 $1.05
C1 1 0.1 uF Metallized Polypropylene Film Cap Epcos B32621A5104J DigiKey:495-1375-ND $0.54 $0.54 radial leads, 10 mm spacing, Very Good self healing properties
RL1, 3, 4 3 SPDT Relay, 10-15V coil, 10 A, 15 V contact Omron LY1-DC12 DigiKey:Z785-ND $19.35 $6.45
RL2 1 DPDT Relay, 10-15V coil, 10 A, 15 V contact Omron LY2-DC12 DigiKey:Z790-ND $7.58 $7.58
RL5 1 4PDT Relay, 10-15V coil, 1 A, 15 V contact Omron MY4-DC12(S) DigiKey:Z186-ND $6.48 $6.48
RS1, 2, 3, 4 4 Relay Socket for RL1, 2, 3, 4 Omron PT08-0 DigiKey:Z792-ND $27.00 $6.75
RS5 1 Relay Socket for RL5 Omron PY14-02 DigiKey:Z813-ND $1.80 $1.80
D6, D9 2 Silicon Rectifier - 100V, 1 A Diodes, Inc. 1N4002-T DigiKey:1N4002DICT-ND $0.52 $0.26 DO-41 Package
D1-D5, 7, 8 7 High Speed Diode - 1N4148 Philips 1N4148 T/R DigiKey:568-1360-1-ND $0.35 $0.05 DO-35 Package
U1A,B,C 1 Quad Comparator IC 0-70Deg C 14-DIP Fairchild LM339AN DigiKey:LM339ANFS-ND $0.55 $0.55 14 pin DIP package
Q1 - Q4 4 NPN Transistor, 10 A, 60 V ST Microelectronics MJE3055T DigiKey:497-2573-5-ND $3.36 $0.84 TO-220 Package
Q5 1 PNP Darling Transistor, 5 A, 100 V Fairchild TIP127 DigiKey:TIP127FS-ND $0.63 $0.63 TO-220 Package
Q6, Q7 2 PNP Transistor, 200 mA, 40 V Fairchild 2N3906BU DigiKey:2N3906FS-ND $0.36 $0.18 TO-92 package
J1M 1 8 Pin PC Board connector - control board power Molex 26-60-5080 DigiKey:WM4646-ND $0.96 $0.96 0.156 inch spacing
J2F 1 6 Pin PC Board connector to HV Board Molex 22-15-2066 DigiKey:WM3004-ND $0.86 $0.86 0.1 inch spacing
J3M 1 8 pin Connector to CAN View Molex 22-05-3081 DigiKey:WM4306-ND $1.26 $1.26 0.1 inch spacing
J4M 1 6 Pin PC Board connector (Interlock) Molex 26-60-5060 DigiKey:WM4644-ND $0.83 $0.83 0.156 inch spacing
J5M 1 10 pin right angle ribbon cable header with latches, (to battery ECU) Amp 499913-1 DigiKey:AHB10G-ND $1.99 $1.99
J6M 1 16 pin right angle ribbon cable header with latches, (LED Debug Cable) Amp 499913-3 DigiKey:AHB16G-ND $2.20 $2.20
BBXJ3M,J13M, J14M 5 2 pin Connector to Control Board Molex 22-05-3021 DigiKey:WM4300-ND $2.75 $0.55 0.1 inch spacing
U1S, S1S 2 8 pin DIP IC socket Amp 2-640463-2 DigiKey:A24794-ND $0.84 $0.42 Use with S1 and U1
S1 1 SPST Dip Switch CTS 206-4 DigiKey:CT2064-ND $0.59 $0.59 4 position switch - just use 1 position
Total cost $84.60


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