Prius PHEV Schematics - Revision history

Rjf: {{PiPrius-Menu|mw-collapsed}}{{TOCright}}

2020-06-14T13:15:31Z

Rjf: /* Single Regulator Hack */ added seperator for each HV selection unit.

2008-12-06T02:37:59Z

Single Regulator Hack: added seperator for each HV selection unit.

Rjf: /* PFC Based */ Single Regulator Hack

2008-12-06T02:34:25Z

PFC Based: Single Regulator Hack

Rjf: /* PFC Based */ rearranged sections.

2008-12-06T01:52:01Z

PFC Based: rearranged sections.

Rjf: /* PFC Based */ notice changes, spelling.

2008-12-06T01:50:45Z

PFC Based: notice changes, spelling.

Rjf: /* Hybrid-Pack Method */ Link out the PriusPlus page for more info, and notes on commonality of HV taps.

2008-12-06T01:40:34Z

Hybrid-Pack Method: Link out the PriusPlus page for more info, and notes on commonality of HV taps.

Rjf: Unprotected "Prius PHEV Schematics"

2007-10-15T09:13:42Z

Unprotected "Prius PHEV Schematics"

Rjf: rm dup Category:Prius PHEV

2007-10-09T08:52:31Z

rm dup Category:Prius PHEV

Rjf: History

2006-10-07T02:16:16Z

History

Rjf: /* PFC Based */ Added simplified relay layout (no regen)

2006-09-02T11:51:01Z

PFC Based: Added simplified relay layout (no regen)

← Older revision		Revision as of 13:15, 14 June 2020
Line 1:		Line 1:
−	{{TOCright}}	+	{{PiPrius-Menu\|mw-collapsed}}{{TOCright}}

	This is where you will find schematics, PCB layout, and parts lists for various [[Prius PHEV]] conversions.		This is where you will find schematics, PCB layout, and parts lists for various [[Prius PHEV]] conversions.

@@ Line 249: / Line 249: @@
    ''View with fixed-width fonts''
    <font color=red>'''This has not yet been validated for proper operation, and may not have ever been implemented.'''</font>
-                |Batt|                     |Batt|                     |Batt|
+                |Batt|         .           |Batt|         .           |Batt|         .
-  +12-o----o    +1 HV-           o----o    +2 HV-           o----o    +3 HV-
+  +12-o----o    +1 HV-         . o----o    +2 HV-         . o----o    +3 HV-         .
-      |    |    |    |   _=_     |    |    |    |   _=_     |    |    |    |   _=_
+      |    |    |    |   _=_   . |    |    |    |   _=_   . |    |    |    |   _=_   .
-      o---~:~--~:~--~:~--o o--G  o---~:~--~:~--~:~--o o--G  o---~:~--~:~--~:~--o o--G
+      o---~:~--~:~--~:~--o o--G. o---~:~--~:~--~:~--o o--G. o---~:~--~:~--~:~--o o--G.
-           |    /    /           |    |    /    /           |    |    /    /
+           |    /    /         . |    |    /    /         . |    |    /    /         .
-  -12--G  n|c  n|o  n|o          |   n|c  n|o  n|o          |   n|c  n|o  n|o
+  -12--G  n|c  n|o  n|o        . |   n|c  n|o  n|o        . |   n|c  n|o  n|o        .
-           |    |    |           |    |    |    |           |    |    |    |
+           |    |    |         . |    |    |    |         . |    |    |    |         .
            o----|----|-----------o    o----|----|-----------o    o----|----|---------...(^n HV)
   (n HV-)-------|----o---------------------|----o---------------------|----o---------...
   (n HV+)-------o--------------------------o--------------------------o--------------...
+                              .                          .                          .
          |         _=_      --~:~--     --~:~--   . Each set of 3 relays coils are in parallel
        --o--     --o o--       |           /      . Any enabled set disables those downstream

@@ Line 244: / Line 244: @@
 * Use a Honking Big diode and a properly sized PbA Pack.
 * Use a contactor and a diode and a properly sized PbA Pack.
 [[Category:PHEV]]

@@ Line 55: / Line 55: @@
   <font color=black  >  Genset Mode ?? _\_(-)____________                    </font>
   --[[User:Rjf|Rjf]] 00:40, 26 May 2006
 ====Automatic Charge - PHEV Drive Mode Change (With Regen)====
@@ Line 188: / Line 232: @@
    --[[User:Rjf|Rjf]] 00:24, 22 June 2006 (CDT)
-====Enhanced Regen====
+====Enhanced Regen Ideas====
 Regen may need to transfer power through the OEM HAL sensor in order to:
 * Avoid Negative [[State Of Charge Drift]] which may not work like +Drift.
@@ Line 200: / Line 244: @@
 * Use a Honking Big diode and a properly sized PbA Pack.
 * Use a contactor and a diode and a properly sized PbA Pack.
 [[Category:PHEV]]

@@ Line 35: / Line 35: @@
 ====Manual Anderson Quick Mode Change.====
   ''View with fixed-width fonts''
   '''Manual Anderson Quick Mode Change.'''
@@ Line 55: / Line 56: @@
   --[[User:Rjf|Rjf]] 00:40, 26 May 2006
-====Automatic Charge - PHEV Drive Mode Change====
+====Automatic Charge - PHEV Drive Mode Change (With Regen)====
-   ''View with fixed-width fonts'' <font color=red>'''This has not yet been validated for proper opperation'''</font>
+   ''View with fixed-width fonts''
    '''Automatic [ Charge - PHEV Drive - Regen ] Mode Change, HV Layout'''
    Pair of DPDT or 4PDT, DPDT, and SPST (40+ Amps, 12v coils)
@@ Line 91: / Line 93: @@
    --[[User:Rjf|Rjf]] 15:49, 14 June 2006 (CDT)
 ----
- <font color=red>'''This has not yet been validated for proper opperation'''</font>
+  ''View with fixed-width fonts''
-   '''coils'''     '''''Can we get a four poll tripple throw 40A, 60A, or 120A Contactor or Drum Switch?'''''
+  <font color=red>'''This has not yet been validated for proper operation, and may not have ever been implemented.'''</font>
    '''12345'''
    ----- '''Charge Mode'''
@@ Line 134: / Line 137: @@
    ''11001 - '''coil 01''' & 02 states may be safe to combined''
    ''Forced PbA Charge Mode''
-   ''(One could manually enter forced PbA charge mode by safely enguaging stationary regen '''?RL3^?)''
+   ''(One could manually enter forced PbA charge mode by safely engaging stationary regen '''?RL3^?)''
    ''Further, External Charging by:''
    ''(Shut off PFC, hyjack PFC output via Andersons, V tune (?independent?) and charge)''
    --[[User:Rjf|Rjf]] 15:49, 14 June 2006 (CDT)
 ----
-   ''View with fixed-width fonts'' <font color=red>'''This has not yet been validated for proper opperation'''</font>
+   ''View with fixed-width fonts''
    '''Automatic [ Charge - PHEV Drive - Regen ] Mode Change, LV Layout'''
                    (-)12v Acc(+)
@@ Line 176: / Line 180: @@
            |          !DPDT  CAN-RL5+6, (Regen) !
            #==========!=NO======================!=Coil 03===(-) 12v
-                     (  Remove (-(1) 12v) Coil 04 Drops Immediatly  )
+                     (  Remove (-(1) 12v) Coil 04 Drops Immediately  )
                      (                    Coil 01&02 Delayed        )
                      (                    Coil 03 Delayed More      )
-                     (  Adding (-(1) 12v) Coil 03 Drops Immediatly  )
+                     (  Adding (-(1) 12v) Coil 03 Drops Immediately  )
                      (                    Coil 01&02 Delayed        )
                      (                    Coil 04 Delayed More      )
@@ Line 199: / Line 203: @@
 ====Automatic Charge - PHEV Drive Mode Change (No Regen)====
-   ''View with fixed-width fonts'' <font color=red>'''This has not yet been validated for proper opperation'''</font>
+   ''View with fixed-width fonts''
    '''Automatic [ Charge - PHEV Drive ] Mode Change, HV & LV Layout'''
    coil 01 is a pair of DPDT or a single 4PDT

@@ Line 7: / Line 7: @@
 ==Hybrid-Pack Method==
+There is no longer a need for the [[Battery Tap Emulator]] when using a hybrid battery pack configuration.
-There is no longer a need for the [[Battery Tap Emulator]].
+The HV interface with the original OEM battery is made after the HAL (current) sensor.
+If the OEM BMS does not measure enough current leaving the OEM battery it will shut down the OEM HV systems within about 1 mile or a few minutes.
-The HV interface with the original battery is made after the HAL sensor.
+The OEM BMS does not however appear to mind to much current leaving the OEM battery,
   ''View with fixed-width fonts''
@@ Line 27: / Line 29: @@
 ===Contactor Based===
-''No new Schematics for these methods yet...''
+See the [[PriusPlus]] article for schematics, documentation, and other resources for the Contactor Based PriusPlus Mothod.
 ===PFC Based===

← Older revision	Revision as of 09:13, 15 October 2007
(No difference)

@@ Line 241: / Line 241: @@
 [[Category:PHEV]]
 [[Category:Prius]]
-[[Category:Prius PHEV]]
+[[Category:CalCars]]

@@ Line 4: / Line 4: @@
 ==Original CalCars Method==
-Further development of the [[PriusPlus]] or [[Prius PHEV#Original CalCars Method]] has been postponed to persue the [[Prius PHEV#Hybrid-Pack Method]] so '''the original schematics can be found at [[Prius PHEV Schematics-CalCars]]'''
+Further development of the [[PriusPlus History]] or [[Prius PHEV#Original CalCars Method]] has been postponed to persue the [[Prius PHEV#Hybrid-Pack Method]] so '''the original schematics can be found at [[Prius PHEV Schematics-CalCars]]'''
 ==Hybrid-Pack Method==