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File:EAA-PHEV-PRIUS-ControlSchematicV1 060118.png

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Revision as of 11:28, 22 March 2006 by Rjf (talk | contribs) (moved to {{PriusPlus Control Parts}})
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Original file(1,800 × 1,000 pixels, file size: 135 KB, MIME type: image/png)

Prius PHEV Schematics Control Board Parts List
Reference QTY Description Vendor Vendor # DigiKey # Cost Price Comments
R1 - R8 8 1.2K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ122V DigiKey:P1.2KBACT-ND $0.54 $0.07
R9, R23 2 6.2K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ622V DigiKey:P6.2KBACT-ND $0.14 $0.07
R11, R18 2 5.1K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ512V DigiKey:P5.1KBACT-ND $0.14 $0.07
R12,13,16, 17, 22 5 100K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ104V DigiKey:P100KBACT-ND $0.34 $0.07
R14,15,28 3 1.0 Meg Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ105V DigiKey:P1.0MBACT-ND $0.20 $0.07
R21,24,26 3 15K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ153V DigiKey:P15KBACT-ND $0.20 $0.07
R25 1 47K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ473V DigiKey:P47KBACT-ND $0.07 $0.07
R27 1 2K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ202V DigiKey:P2.0KBACT-ND $0.07 $0.07
R10 1 2K Ohm 1 turn trimpot - top adjust MuRata PVC6M202C01B00 DigiKey:490-2815-ND $1.05 $1.05
R20 1 5K Ohm 1 turn trimpot - top adjust MuRata PVC6M502C01B00 DigiKey:490-2826-ND $1.05 $1.05
C1 1 0.1 uF Metallized Polypropylene Film Cap Epcos B32621A5104J DigiKey:495-1375-ND $0.54 $0.54 radial leads, 10 mm spacing, Very Good self healing properties
RL1, 3, 4 3 SPDT Relay, 10-15V coil, 10 A, 15 V contact Omron LY1-DC12 DigiKey:Z785-ND $19.35 $6.45
RL2 1 DPDT Relay, 10-15V coil, 10 A, 15 V contact Omron LY2-DC12 DigiKey:Z790-ND $7.58 $7.58
RL5 1 4PDT Relay, 10-15V coil, 1 A, 15 V contact Omron MY4-DC12(S) DigiKey:Z186-ND $6.48 $6.48
RS1, 2, 3, 4 4 Relay Socket for RL1, 2, 3, 4 Omron PT08-0 DigiKey:Z792-ND $27.00 $6.75
RS5 1 Relay Socket for RL5 Omron PY14-02 DigiKey:Z813-ND $1.80 $1.80
D6, D9 2 Silicon Rectifier - 100V, 1 A Diodes, Inc. 1N4002-T DigiKey:1N4002DICT-ND $0.52 $0.26 DO-41 Package
D1-D5, 7, 8 7 High Speed Diode - 1N4148 Philips 1N4148 T/R DigiKey:568-1360-1-ND $0.35 $0.05 DO-35 Package
U1A,B,C 1 Quad Comparator IC 0-70Deg C 14-DIP Fairchild LM339AN DigiKey:LM339ANFS-ND $0.55 $0.55 14 pin DIP package
Q1 - Q4 4 NPN Transistor, 10 A, 60 V ST Microelectronics MJE3055T DigiKey:497-2573-5-ND $3.36 $0.84 TO-220 Package
Q5 1 PNP Darling Transistor, 5 A, 100 V Fairchild TIP127 DigiKey:TIP127FS-ND $0.63 $0.63 TO-220 Package
Q6, Q7 2 PNP Transistor, 200 mA, 40 V Fairchild 2N3906BU DigiKey:2N3906FS-ND $0.36 $0.18 TO-92 package
J1M 1 8 Pin PC Board connector - control board power Molex 26-60-5080 DigiKey:WM4646-ND $0.96 $0.96 0.156 inch spacing
J2F 1 6 Pin PC Board connector to HV Board Molex 22-15-2066 DigiKey:WM3004-ND $0.86 $0.86 0.1 inch spacing
J3M 1 8 pin Connector to CAN View Molex 22-05-3081 DigiKey:WM4306-ND $1.26 $1.26 0.1 inch spacing
J4M 1 6 Pin PC Board connector (Interlock) Molex 26-60-5060 DigiKey:WM4644-ND $0.83 $0.83 0.156 inch spacing
J5M 1 10 pin right angle ribbon cable header with latches, (to battery ECU) Amp 499913-1 DigiKey:AHB10G-ND $1.99 $1.99
J6M 1 16 pin right angle ribbon cable header with latches, (LED Debug Cable) Amp 499913-3 DigiKey:AHB16G-ND $2.20 $2.20
BBXJ3M,J13M, J14M 5 2 pin Connector to Control Board Molex 22-05-3021 DigiKey:WM4300-ND $2.75 $0.55 0.1 inch spacing
U1S, S1S 2 8 pin DIP IC socket Amp 2-640463-2 DigiKey:A24794-ND $0.84 $0.42 Use with S1 and U1
S1 1 SPST Dip Switch CTS 206-4 DigiKey:CT2064-ND $0.59 $0.59 4 position switch - just use 1 position
Total cost $84.60


Control Schematic 2f. 2006.04.10       ( Click to Enlarge )            
The diagrams below are outdated and useful only for reference.
EAA-PHEV-PRIUS-ControlBdSchematicV2e 060402.png 2e. EAA-PHEV-PRIUS-ControlBdSchematicV2c 060321.png 2c. EAA-PHEV-PRIUS-ControlBdSchematicV2b 060319.jpg 2b.
This is the second version by Ron Gremban.
EAA-PHEV-PRIUS-ControlSchematicV1 060118.png
Version 1. This is the first version by Ron Gremban.
(maillist yahoo current source)

Click show for a short list of the current PHEV conversion and kit options for the Toyota Prius.

For Prius conversion details see the Prius PHEV article and comparisons table.

  1. Ron's Original PriusPlus History and current Contactor Based PriusPlus documentation for DIY projects.
  2. Ryan's PriusBlue is the testbed for DC-DC PFC Based PiPrius kits and documentation for DIY projects.
  3. Toyota OEM Prius PHEV and Prime Could use some work on this page
  4. Enginer China. But the rest of these appear to all be defunct as of 2020?
  5. |~- Hybrids-Plus USA/Colorado/Li -~|~- EnergyCS USA -~|~- Hymotion USA/Canada -~|~- Amberjac UK. -~|~- EDrive USA -~| Peter mentioned Plug-In Conversions |~-

--={ Project Overview }={ 2007 Maker Faire }={ Theory }={ Instructions }={ Parts List }={ RawData }={ Latest News }=--
--={ Doc Process }={ Mechanical }={ Electrical }={ Electronic }={ Interest }={ Talk:PriusPlus Main Discussion }=--

--={ Historic }={ Battery }={ Schematics }={ PseudoCode }={ Photos }=--

Team Photo from the PriusPlus conversion of Sven's Prius from Nov 2006.

This is the home of the PRIUS+ PHEV DIY (Do-it-Yourself) documentation. These pages are currently anonymously editable, which may change in the future. Please feel free to use the Discussion page for general discussion and commentary on the main article. If you would like to add to an existing section use the "edit" link near that topic's heading. Don't forget to use the Summary field to describe your changes. While editing use the "Show Preview" button to make sure your changes look like you expect them to, before you click "Save Page".

  This item is out of date but kept for posterity sake,  
  please refer to the current PriusPlus project page.  

EAA-PHEV-PRIUS-Combined.png

The Combined "Map" image below may be out of date and is best for a general overview.
See the PriusPlus History (.doc) and main Prius PHEV page.
Click any of the three schematics to jump to its current version.

Navigation Image

SOC & Control Schematic 2f.
(full size, right click here).
Battery Tap Emulator 2g.
(full size, right click here).
High Power Schematic 2d.
(full size, right click here).

File history

Click on a date/time to view the file as it appeared at that time.

Date/TimeThumbnailDimensionsUserComment
current05:08, 24 February 2006Thumbnail for version as of 05:08, 24 February 20061,800 × 1,000 (135 KB)Rjf (talk | contribs){| | valign=top width=50%| Parts List: * F5 = 15A 30v 3AG inline * RL1 = 10-15VDC SPST-NO, 1A, 15VDC reed ''"EV-only Mode"'' 10A * RL2 = 10-15VDC SPST-NO, 1A, 15VDC reed ''"BMS Spoofing"'' * RL3 = 10-15VDC SPST-NO, 10A, 15VD