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File:Prius-PartsLists 060407 wiki.zip

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Prius-PartsLists_060407_wiki.zip(file size: 18 KB, MIME type: application/zip)

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Parts Lists Spreadsheets (.sxc .xls)

Included:

  • Control Board Parts
  • Battery Tap Emulator Parts
  • No High Power Parts, yet
EAA-PHEV-PRIUS-Combined.png

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Control Board Parts

Prius PHEV Schematics Control Board Parts List
Reference QTY Description Vendor Vendor # DigiKey # Cost Price Comments
R1 - R8 8 1.2K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ122V DigiKey:P1.2KBACT-ND $0.54 $0.07
R9, R23 2 6.2K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ622V DigiKey:P6.2KBACT-ND $0.14 $0.07
R11, R18 2 5.1K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ512V DigiKey:P5.1KBACT-ND $0.14 $0.07
R12,13,16, 17, 22 5 100K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ104V DigiKey:P100KBACT-ND $0.34 $0.07
R14,15,28 3 1.0 Meg Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ105V DigiKey:P1.0MBACT-ND $0.20 $0.07
R21,24,26 3 15K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ153V DigiKey:P15KBACT-ND $0.20 $0.07
R25 1 47K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ473V DigiKey:P47KBACT-ND $0.07 $0.07
R27 1 2K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ202V DigiKey:P2.0KBACT-ND $0.07 $0.07
R10 1 2K Ohm 1 turn trimpot - top adjust MuRata PVC6M202C01B00 DigiKey:490-2815-ND $1.05 $1.05
R20 1 5K Ohm 1 turn trimpot - top adjust MuRata PVC6M502C01B00 DigiKey:490-2826-ND $1.05 $1.05
C1 1 0.1 uF Metallized Polypropylene Film Cap Epcos B32621A5104J DigiKey:495-1375-ND $0.54 $0.54 radial leads, 10 mm spacing, Very Good self healing properties
RL1, 3, 4 3 SPDT Relay, 10-15V coil, 10 A, 15 V contact Omron LY1-DC12 DigiKey:Z785-ND $19.35 $6.45
RL2 1 DPDT Relay, 10-15V coil, 10 A, 15 V contact Omron LY2-DC12 DigiKey:Z790-ND $7.58 $7.58
RL5 1 4PDT Relay, 10-15V coil, 1 A, 15 V contact Omron MY4-DC12(S) DigiKey:Z186-ND $6.48 $6.48
RS1, 2, 3, 4 4 Relay Socket for RL1, 2, 3, 4 Omron PT08-0 DigiKey:Z792-ND $27.00 $6.75
RS5 1 Relay Socket for RL5 Omron PY14-02 DigiKey:Z813-ND $1.80 $1.80
D6, D9 2 Silicon Rectifier - 100V, 1 A Diodes, Inc. 1N4002-T DigiKey:1N4002DICT-ND $0.52 $0.26 DO-41 Package
D1-D5, 7, 8 7 High Speed Diode - 1N4148 Philips 1N4148 T/R DigiKey:568-1360-1-ND $0.35 $0.05 DO-35 Package
U1A,B,C 1 Quad Comparator IC 0-70Deg C 14-DIP Fairchild LM339AN DigiKey:LM339ANFS-ND $0.55 $0.55 14 pin DIP package
Q1 - Q4 4 NPN Transistor, 10 A, 60 V ST Microelectronics MJE3055T DigiKey:497-2573-5-ND $3.36 $0.84 TO-220 Package
Q5 1 PNP Darling Transistor, 5 A, 100 V Fairchild TIP127 DigiKey:TIP127FS-ND $0.63 $0.63 TO-220 Package
Q6, Q7 2 PNP Transistor, 200 mA, 40 V Fairchild 2N3906BU DigiKey:2N3906FS-ND $0.36 $0.18 TO-92 package
J1M 1 8 Pin PC Board connector - control board power Molex 26-60-5080 DigiKey:WM4646-ND $0.96 $0.96 0.156 inch spacing
J2F 1 6 Pin PC Board connector to HV Board Molex 22-15-2066 DigiKey:WM3004-ND $0.86 $0.86 0.1 inch spacing
J3M 1 8 pin Connector to CAN View Molex 22-05-3081 DigiKey:WM4306-ND $1.26 $1.26 0.1 inch spacing
J4M 1 6 Pin PC Board connector (Interlock) Molex 26-60-5060 DigiKey:WM4644-ND $0.83 $0.83 0.156 inch spacing
J5M 1 10 pin right angle ribbon cable header with latches, (to battery ECU) Amp 499913-1 DigiKey:AHB10G-ND $1.99 $1.99
J6M 1 16 pin right angle ribbon cable header with latches, (LED Debug Cable) Amp 499913-3 DigiKey:AHB16G-ND $2.20 $2.20
BBXJ3M,J13M, J14M 5 2 pin Connector to Control Board Molex 22-05-3021 DigiKey:WM4300-ND $2.75 $0.55 0.1 inch spacing
U1S, S1S 2 8 pin DIP IC socket Amp 2-640463-2 DigiKey:A24794-ND $0.84 $0.42 Use with S1 and U1
S1 1 SPST Dip Switch CTS 206-4 DigiKey:CT2064-ND $0.59 $0.59 4 position switch - just use 1 position
Total cost $84.60


Battery Tap Emulator Parts

Prius PHEV Schematics High Voltage Board, (Tap Emulator) Parts List
Reference QTY Description Vendor Vendor # DigiKey # Cost Price Comments
R1 - R14 14 1K Ohm 0.5W 1% Metal Film Resistor Phoenix Passive Components 5033ED1K000F12AF5 DigiKey:PPC1.00KXCT-ND $2.72 $0.19
R16, R24-27 5 100K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ104V DigiKey:P100KBACT-ND $0.34 $0.07
R17 1 10K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ103V DigiKey:P10KBACT-ND $0.07 $0.07
R18 1 49.9K Ohm 0.5W 1% Metal Film Resistor Phoenix Passive Components 5033ED49K90F12AF5 DigiKey:PPC49.9KXCT-ND $0.19 $0.19
R19, R30 2 200K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ204V DigiKey:P200KBACT-ND $0.13 $0.07
R20 1 160K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ164V DigiKey:P160KBACT-ND $0.07 $0.07
R21, R23 2 47K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ473V DigiKey:P47KBACT-ND $0.13 $0.07
R29 1 56K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ563V DigiKey:P56KBACT-ND $0.07 $0.07
R33 1 470 Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ471V DigiKey:P470BACT-ND $0.07 $0.07
R35 1 470K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ474V DigiKey:ERD-S2TJ474V $0.07 $0.07
R31 1 200K Ohm 0.5W 1% Metal Film Resistor Phoenix Passive Components 5033ED200K0F12AF5 DigiKey:PPC200KXCT-ND $0.19 $0.19
R36 1 1.0 Meg Ohm 0.5W 1% Metal Film Resistor Phoenix Passive Components 5033ED1M000F12AF5 DigiKey:PPC1.00MXCT-ND $0.19 $0.19
C1 - C15 15 0.1 uF Metallized Polypropylene Film Cap Epcos B32621A5104J DigiKey:495-1375-ND $8.10 $0.54 radial leads, 10 mm spacing, Very Good self healing properties
C16 1 0.01 uF Metallized Polypropylene Film Cap Epcos B32621A3103J DigiKey:495-1283-ND $0.37 $0.37 radial leads, 10 mm spacing
R15, R28 2 25K Ohm 1 turn trimpot - top adjust MuRata PVC6M253C01B00 DigiKey:490-2822-ND $2.10 $1.05
R22, R34 2 50K Ohm 1 turn trimpot - top adjust MuRata PVC6M503C01B00 DigiKey:490-2827-ND $2.10 $1.05
RL1 1 SPST-NO DIP Reed Relay - 12V with diode Hamlin HE721A1210 DigiKey:HE103-ND $1.79 $1.79
RL2 - RL5 4 4PDT Power Relay 3A 12VDC Omron MY4-DC12(S) DigiKey:Z186-ND $25.92 $6.48 elliptical leads
RS2 - RS5 4 Relay Socket for RL2 - RL5 Omron PY14-02 DigiKey:Z813-ND $7.20 $1.80 PCB Mounting
D2 1 Silicon Rectifier - 100V, 1 A Diodes, Inc. 1N4002-T DigiKey:1N4002DICT-ND $0.26 $0.26 DO-41 Package
D4 1 Silicon Rectifier - 200V, 1 A Diodes, Inc. 1N4003-T DigiKey:1N4003DICT-ND $0.26 $0.26 DO-41 Package
D1, D3, D5-D9 7 High Speed Diode - 1N4148 Philips 1N4148 T/R DigiKey:568-1360-1-ND $0.35 $0.05 DO-35 Package
D10 1 91 Volt Zener Diode - 2 W, 5% MicroSemi 2EZ91D5DO41 DigiKey:2EZ91D5DO41MSCT-ND $1.42 $1.42 DO-41 package
D11 1 120 Volt Zener Diode - 2 W, 5% MicroSemi 2EZ120D5DO41 DigiKey:2EZ120D5DO41MSCT-ND $1.42 $1.42 DO-41 package
Q1, Q4, Q5 3 NPN Darlington Transistor, 5 A, 100 V Fairchild TIP122 DigiKey:TIP122FS-ND $1.80 $0.60 TO-220 Package
Q2, Q6, Q7 3 NPN Transistor, 500 mA, 300 V Fairchild MPSA42 DigiKey:MPSA42FS-ND $1.08 $0.36 TO-92 Package
Q8 1 PNP Transistor, 500 mA, 300 V Fairchild MPSA92 DigiKey:MPSA92-ND $0.36 $0.36 TO-92 Package
J8M 1 16 pin right angle ribbon cable header with latches Amp 499913-3 DigiKey:AHB16G-ND $2.20 $2.20
J7M 1 20 pin right angle ribbon cable header with latches Amp 499913-4 DigiKey:AHB20G-ND $5.18 $5.18
J2M 1 6 pin Connector to Control Board Molex 22-05-3061 DigiKey:WM4804-ND $1.23 $1.23
J13M 1 5 Position Header Connector .156" right angle Molex 26-60-5050 DigiKey:WM4643-ND $0.64 $0.64
PS1 1 Isolation Power Supply 12 VDC to +/- 15 VDC V-Infinity PTK10-Q24-D15 DigiKey:102-1233-ND $39.24 $39.24 1 in. x 2 in. x 0.4 in.
Total cost $107.26


High Power Parts

Prius PHEV Schematics High Voltage Parts List

Parts List Version 2c.:

  • F1-4 : LPJ-60SP fuse in JT60060 finger-safe holder
  • F3,4 : AGC 1/4A, 1250VAC fuse in HFA holder
  • F5 : ATC-15 32V blade fuse in HHD in-line holder
  • Thr1-4 : thermister, 10K @ 25 deg C, -4.40%/degC DigiKey:KC003T-ND or DigiKey:KC009G-ND
  • more...

Parts List Version 1a.:

  • F1 - 4 = Bussman LPJ-60P fues in Bussman JT60060 holder
  • F6 - 7 = 0.5A 3AG inline fuse
  • Thr1-4 = thermister, 10K @ 25 deg C
  • Battery ECU plug replaced with Wire Frame, Toyota P/N 82165-47040 (part of battery tap)
  • HVRL1 = Kilovac EV200
  • Misc Anderson PP180 & PP15 connectors single pole multi pole
  • The contactor, welding cable, economy welding cable crimper, lugs, fans, miscellaneous equipment and electronics supplies, including the isolated DC power supply, are available at http://www.kta-ev.com/catalog/index.html

File history

Click on a date/time to view the file as it appeared at that time.

Date/TimeDimensionsUserComment
current21:37, 8 April 2006 (18 KB)Rjf (talk | contribs)'''Parts Lists Spreadsheets (.sxc .xls)''' * Control Parts * Battery Tap Emulator Parts * No HV Parts ''yet'' {{PriusPlus Control Parts}} {{PriusPlus Battery Tap Emulator Parts}} {{PriusPlus High Power Parts}}

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