|
General Disclaimer: (HV) (DC) injury or death hazard, use at your own risk, may void warranty. |
Difference between revisions of "Talk:PriusPlus History-Schematics"
Jump to navigation
Jump to search
(removed version 1 templates) |
(small -> Small) |
||
| Line 6: | Line 6: | ||
* [[Template:PriusPlus Schematics]] | * [[Template:PriusPlus Schematics]] | ||
| − | * [[Template:PriusPlus Schematics | + | * [[Template:PriusPlus Schematics Small]] |
* [[Template:PriusPlus Control Parts]] | * [[Template:PriusPlus Control Parts]] | ||
| Line 22: | Line 22: | ||
===Schematics Map=== | ===Schematics Map=== | ||
* [[Template:PriusPlus Schematics]] | * [[Template:PriusPlus Schematics]] | ||
| − | * [[Template:PriusPlus Schematics | + | * [[Template:PriusPlus Schematics Small]] |
{| align=right cellpadding=10 | {| align=right cellpadding=10 | ||
| − | | {{PriusPlus Schematics | + | | {{PriusPlus Schematics Small}} |
|} | |} | ||
{{PriusPlus Schematics}} | {{PriusPlus Schematics}} | ||
Revision as of 08:55, 23 March 2006
Templates
- Template:PriusPlus Control Parts
- Template:PriusPlus Control Schematic
- Template:PriusPlus Control Schematic Small
- Template:PriusPlus Battery Tap Emulator Parts
- Template:PriusPlus Battery Tap Emulator Schematic
- Template:PriusPlus Battery Tap Emulator Schematic Small
- Template:PriusPlus High Power Parts
- Template:PriusPlus High Power Schematic
- Template:PriusPlus High Power Schematic Small
Schematics Map
|
|
| Click show for a short list of the current PHEV conversion and kit options for the Toyota Prius. |
|---|
|
For Prius conversion details see the Prius PHEV article and comparisons table.
|
|
--={ Project Overview
}={ 2007 Maker Faire
}={ Theory
}={ Instructions
}={ Parts List
}={ RawData
}={ Latest News
}=--
|
|---|
|
--={ Historic }={ Battery }={ Schematics }={ PseudoCode }={ Photos }=-- |
 Team Photo from the PriusPlus conversion of Sven's Prius from Nov 2006. This is the home of the PRIUS+ PHEV DIY (Do-it-Yourself) documentation. These pages are currently anonymously editable, which may change in the future. Please feel free to use the Discussion page for general discussion and commentary on the main article. If you would like to add to an existing section use the "edit" link near that topic's heading. Don't forget to use the Summary field to describe your changes. While editing use the "Show Preview" button to make sure your changes look like you expect them to, before you click "Save Page". |
|
This item is out of date but kept for posterity sake, |
|
The Combined "Map" image below may be out of date and is best for a general overview. | ||
| ||
 |
 |
 |
Control Schematic
- Template:PriusPlus Control Parts
- Template:PriusPlus Control Schematic
- Template:PriusPlus Control Schematic Small
Control Schematic 2f. 2006.04.10 ( Click to Enlarge )
The diagrams below are outdated and useful only for reference.
2e. 
2c. 
2b.
This is the second version by Ron Gremban.
Version 1. This is the first version by Ron Gremban.
(maillist yahoo current source)
The diagrams below are outdated and useful only for reference.
2e. 
2c. 
2b. This is the second version by Ron Gremban.
(maillist yahoo current source)
| Prius PHEV Schematics Control Board Parts List | ||||||||
| Reference | QTY | Description | Vendor | Vendor # | DigiKey # | Cost | Price | Comments |
| R1 - R8 | 8 | 1.2K Ohm 0.25W 5% Carbon Film Resistor | Panasonic | ERD-S2TJ122V | DigiKey:P1.2KBACT-ND | $0.54 | $0.07 | |
| R9, R23 | 2 | 6.2K Ohm 0.25W 5% Carbon Film Resistor | Panasonic | ERD-S2TJ622V | DigiKey:P6.2KBACT-ND | $0.14 | $0.07 | |
| R11, R18 | 2 | 5.1K Ohm 0.25W 5% Carbon Film Resistor | Panasonic | ERD-S2TJ512V | DigiKey:P5.1KBACT-ND | $0.14 | $0.07 | |
| R12,13,16, 17, 22 | 5 | 100K Ohm 0.25W 5% Carbon Film Resistor | Panasonic | ERD-S2TJ104V | DigiKey:P100KBACT-ND | $0.34 | $0.07 | |
| R14,15,28 | 3 | 1.0 Meg Ohm 0.25W 5% Carbon Film Resistor | Panasonic | ERD-S2TJ105V | DigiKey:P1.0MBACT-ND | $0.20 | $0.07 | |
| R21,24,26 | 3 | 15K Ohm 0.25W 5% Carbon Film Resistor | Panasonic | ERD-S2TJ153V | DigiKey:P15KBACT-ND | $0.20 | $0.07 | |
| R25 | 1 | 47K Ohm 0.25W 5% Carbon Film Resistor | Panasonic | ERD-S2TJ473V | DigiKey:P47KBACT-ND | $0.07 | $0.07 | |
| R27 | 1 | 2K Ohm 0.25W 5% Carbon Film Resistor | Panasonic | ERD-S2TJ202V | DigiKey:P2.0KBACT-ND | $0.07 | $0.07 | |
| R10 | 1 | 2K Ohm 1 turn trimpot - top adjust | MuRata | PVC6M202C01B00 | DigiKey:490-2815-ND | $1.05 | $1.05 | |
| R20 | 1 | 5K Ohm 1 turn trimpot - top adjust | MuRata | PVC6M502C01B00 | DigiKey:490-2826-ND | $1.05 | $1.05 | |
| C1 | 1 | 0.1 uF Metallized Polypropylene Film Cap | Epcos | B32621A5104J | DigiKey:495-1375-ND | $0.54 | $0.54 | radial leads, 10 mm spacing, Very Good self healing properties |
| RL1, 3, 4 | 3 | SPDT Relay, 10-15V coil, 10 A, 15 V contact | Omron | LY1-DC12 | DigiKey:Z785-ND | $19.35 | $6.45 | |
| RL2 | 1 | DPDT Relay, 10-15V coil, 10 A, 15 V contact | Omron | LY2-DC12 | DigiKey:Z790-ND | $7.58 | $7.58 | |
| RL5 | 1 | 4PDT Relay, 10-15V coil, 1 A, 15 V contact | Omron | MY4-DC12(S) | DigiKey:Z186-ND | $6.48 | $6.48 | |
| RS1, 2, 3, 4 | 4 | Relay Socket for RL1, 2, 3, 4 | Omron | PT08-0 | DigiKey:Z792-ND | $27.00 | $6.75 | |
| RS5 | 1 | Relay Socket for RL5 | Omron | PY14-02 | DigiKey:Z813-ND | $1.80 | $1.80 | |
| D6, D9 | 2 | Silicon Rectifier - 100V, 1 A | Diodes, Inc. | 1N4002-T | DigiKey:1N4002DICT-ND | $0.52 | $0.26 | DO-41 Package |
| D1-D5, 7, 8 | 7 | High Speed Diode - 1N4148 | Philips | 1N4148 T/R | DigiKey:568-1360-1-ND | $0.35 | $0.05 | DO-35 Package |
| U1A,B,C | 1 | Quad Comparator IC 0-70Deg C 14-DIP | Fairchild | LM339AN | DigiKey:LM339ANFS-ND | $0.55 | $0.55 | 14 pin DIP package |
| Q1 - Q4 | 4 | NPN Transistor, 10 A, 60 V | ST Microelectronics | MJE3055T | DigiKey:497-2573-5-ND | $3.36 | $0.84 | TO-220 Package |
| Q5 | 1 | PNP Darling Transistor, 5 A, 100 V | Fairchild | TIP127 | DigiKey:TIP127FS-ND | $0.63 | $0.63 | TO-220 Package |
| Q6, Q7 | 2 | PNP Transistor, 200 mA, 40 V | Fairchild | 2N3906BU | DigiKey:2N3906FS-ND | $0.36 | $0.18 | TO-92 package |
| J1M | 1 | 8 Pin PC Board connector - control board power | Molex | 26-60-5080 | DigiKey:WM4646-ND | $0.96 | $0.96 | 0.156 inch spacing |
| J2F | 1 | 6 Pin PC Board connector to HV Board | Molex | 22-15-2066 | DigiKey:WM3004-ND | $0.86 | $0.86 | 0.1 inch spacing |
| J3M | 1 | 8 pin Connector to CAN View | Molex | 22-05-3081 | DigiKey:WM4306-ND | $1.26 | $1.26 | 0.1 inch spacing |
| J4M | 1 | 6 Pin PC Board connector (Interlock) | Molex | 26-60-5060 | DigiKey:WM4644-ND | $0.83 | $0.83 | 0.156 inch spacing |
| J5M | 1 | 10 pin right angle ribbon cable header with latches, (to battery ECU) | Amp | 499913-1 | DigiKey:AHB10G-ND | $1.99 | $1.99 | |
| J6M | 1 | 16 pin right angle ribbon cable header with latches, (LED Debug Cable) | Amp | 499913-3 | DigiKey:AHB16G-ND | $2.20 | $2.20 | |
| BBXJ3M,J13M, J14M | 5 | 2 pin Connector to Control Board | Molex | 22-05-3021 | DigiKey:WM4300-ND | $2.75 | $0.55 | 0.1 inch spacing |
| U1S, S1S | 2 | 8 pin DIP IC socket | Amp | 2-640463-2 | DigiKey:A24794-ND | $0.84 | $0.42 | Use with S1 and U1 |
| S1 | 1 | SPST Dip Switch | CTS | 206-4 | DigiKey:CT2064-ND | $0.59 | $0.59 | 4 position switch - just use 1 position |
| Total cost | $84.60 | |||||||
Battery Tap Emulator Schematic
- Template:PriusPlus Battery Tap Emulator Parts
- Template:PriusPlus Battery Tap Emulator Schematic
- Template:PriusPlus Battery Tap Emulator Schematic Small
Battery Tap Emulator Schematic 2g. 2006.04.10 ( Click to Enlarge )
The diagrams below are outdated and useful only for reference.
2f. 
2c. 
2b.
This is the second version by Ron Gremban.
Version 1a. ( source )
Version 1. hand drawn by Ron Gremban , then converted to CAD and PDF by Nick Viera (maillist yahoo source) (maillist yahoo).
The diagrams below are outdated and useful only for reference.
2f. 
2c. 
2b. This is the second version by Ron Gremban.
| Prius PHEV Schematics High Voltage Board, (Tap Emulator) Parts List | ||||||||
| Reference | QTY | Description | Vendor | Vendor # | DigiKey # | Cost | Price | Comments |
| R1 - R14 | 14 | 1K Ohm 0.5W 1% Metal Film Resistor | Phoenix Passive Components | 5033ED1K000F12AF5 | DigiKey:PPC1.00KXCT-ND | $2.72 | $0.19 | |
| R16, R24-27 | 5 | 100K Ohm 0.25W 5% Carbon Film Resistor | Panasonic | ERD-S2TJ104V | DigiKey:P100KBACT-ND | $0.34 | $0.07 | |
| R17 | 1 | 10K Ohm 0.25W 5% Carbon Film Resistor | Panasonic | ERD-S2TJ103V | DigiKey:P10KBACT-ND | $0.07 | $0.07 | |
| R18 | 1 | 49.9K Ohm 0.5W 1% Metal Film Resistor | Phoenix Passive Components | 5033ED49K90F12AF5 | DigiKey:PPC49.9KXCT-ND | $0.19 | $0.19 | |
| R19, R30 | 2 | 200K Ohm 0.25W 5% Carbon Film Resistor | Panasonic | ERD-S2TJ204V | DigiKey:P200KBACT-ND | $0.13 | $0.07 | |
| R20 | 1 | 160K Ohm 0.25W 5% Carbon Film Resistor | Panasonic | ERD-S2TJ164V | DigiKey:P160KBACT-ND | $0.07 | $0.07 | |
| R21, R23 | 2 | 47K Ohm 0.25W 5% Carbon Film Resistor | Panasonic | ERD-S2TJ473V | DigiKey:P47KBACT-ND | $0.13 | $0.07 | |
| R29 | 1 | 56K Ohm 0.25W 5% Carbon Film Resistor | Panasonic | ERD-S2TJ563V | DigiKey:P56KBACT-ND | $0.07 | $0.07 | |
| R33 | 1 | 470 Ohm 0.25W 5% Carbon Film Resistor | Panasonic | ERD-S2TJ471V | DigiKey:P470BACT-ND | $0.07 | $0.07 | |
| R35 | 1 | 470K Ohm 0.25W 5% Carbon Film Resistor | Panasonic | ERD-S2TJ474V | DigiKey:ERD-S2TJ474V | $0.07 | $0.07 | |
| R31 | 1 | 200K Ohm 0.5W 1% Metal Film Resistor | Phoenix Passive Components | 5033ED200K0F12AF5 | DigiKey:PPC200KXCT-ND | $0.19 | $0.19 | |
| R36 | 1 | 1.0 Meg Ohm 0.5W 1% Metal Film Resistor | Phoenix Passive Components | 5033ED1M000F12AF5 | DigiKey:PPC1.00MXCT-ND | $0.19 | $0.19 | |
| C1 - C15 | 15 | 0.1 uF Metallized Polypropylene Film Cap | Epcos | B32621A5104J | DigiKey:495-1375-ND | $8.10 | $0.54 | radial leads, 10 mm spacing, Very Good self healing properties |
| C16 | 1 | 0.01 uF Metallized Polypropylene Film Cap | Epcos | B32621A3103J | DigiKey:495-1283-ND | $0.37 | $0.37 | radial leads, 10 mm spacing |
| R15, R28 | 2 | 25K Ohm 1 turn trimpot - top adjust | MuRata | PVC6M253C01B00 | DigiKey:490-2822-ND | $2.10 | $1.05 | |
| R22, R34 | 2 | 50K Ohm 1 turn trimpot - top adjust | MuRata | PVC6M503C01B00 | DigiKey:490-2827-ND | $2.10 | $1.05 | |
| RL1 | 1 | SPST-NO DIP Reed Relay - 12V with diode | Hamlin | HE721A1210 | DigiKey:HE103-ND | $1.79 | $1.79 | |
| RL2 - RL5 | 4 | 4PDT Power Relay 3A 12VDC | Omron | MY4-DC12(S) | DigiKey:Z186-ND | $25.92 | $6.48 | elliptical leads |
| RS2 - RS5 | 4 | Relay Socket for RL2 - RL5 | Omron | PY14-02 | DigiKey:Z813-ND | $7.20 | $1.80 | PCB Mounting |
| D2 | 1 | Silicon Rectifier - 100V, 1 A | Diodes, Inc. | 1N4002-T | DigiKey:1N4002DICT-ND | $0.26 | $0.26 | DO-41 Package |
| D4 | 1 | Silicon Rectifier - 200V, 1 A | Diodes, Inc. | 1N4003-T | DigiKey:1N4003DICT-ND | $0.26 | $0.26 | DO-41 Package |
| D1, D3, D5-D9 | 7 | High Speed Diode - 1N4148 | Philips | 1N4148 T/R | DigiKey:568-1360-1-ND | $0.35 | $0.05 | DO-35 Package |
| D10 | 1 | 91 Volt Zener Diode - 2 W, 5% | MicroSemi | 2EZ91D5DO41 | DigiKey:2EZ91D5DO41MSCT-ND | $1.42 | $1.42 | DO-41 package |
| D11 | 1 | 120 Volt Zener Diode - 2 W, 5% | MicroSemi | 2EZ120D5DO41 | DigiKey:2EZ120D5DO41MSCT-ND | $1.42 | $1.42 | DO-41 package |
| Q1, Q4, Q5 | 3 | NPN Darlington Transistor, 5 A, 100 V | Fairchild | TIP122 | DigiKey:TIP122FS-ND | $1.80 | $0.60 | TO-220 Package |
| Q2, Q6, Q7 | 3 | NPN Transistor, 500 mA, 300 V | Fairchild | MPSA42 | DigiKey:MPSA42FS-ND | $1.08 | $0.36 | TO-92 Package |
| Q8 | 1 | PNP Transistor, 500 mA, 300 V | Fairchild | MPSA92 | DigiKey:MPSA92-ND | $0.36 | $0.36 | TO-92 Package |
| J8M | 1 | 16 pin right angle ribbon cable header with latches | Amp | 499913-3 | DigiKey:AHB16G-ND | $2.20 | $2.20 | |
| J7M | 1 | 20 pin right angle ribbon cable header with latches | Amp | 499913-4 | DigiKey:AHB20G-ND | $5.18 | $5.18 | |
| J2M | 1 | 6 pin Connector to Control Board | Molex | 22-05-3061 | DigiKey:WM4804-ND | $1.23 | $1.23 | |
| J13M | 1 | 5 Position Header Connector .156" right angle | Molex | 26-60-5050 | DigiKey:WM4643-ND | $0.64 | $0.64 | |
| PS1 | 1 | Isolation Power Supply 12 VDC to +/- 15 VDC | V-Infinity | PTK10-Q24-D15 | DigiKey:102-1233-ND | $39.24 | $39.24 | 1 in. x 2 in. x 0.4 in. |
| Total cost | $107.26 | |||||||
High Power Schematic
- Template:PriusPlus High Power Parts
- Template:PriusPlus High Power Schematic
- Template:PriusPlus High Power Schematic Small
High Power Schematic 2d. 2006.04.10 ( Click to Enlarge )
The diagrams below are outdated and useful only for reference.
Although wiring details have changed, these CalCars diagrams should give an idea of a way to lay out the battery box.
2c. 
2b.
This is the second version by Ron Gremban.
Version 1. ( source )
Originally hand drawn by Ron Gremban, then converted to CAD and PDF by Nick Viera. (maillist yahoo source)
See also: HV System Layout and Wiring Diagram of CalCars' 1st PRIUS+.
Originally hand drawn by Ron Gremban, then converted to CAD and PDF by Nick Viera.
The diagrams below are outdated and useful only for reference.
Although wiring details have changed, these CalCars diagrams should give an idea of a way to lay out the battery box.
2c. 
2b. This is the second version by Ron Gremban.
Originally hand drawn by Ron Gremban, then converted to CAD and PDF by Nick Viera.
Prius PHEV Schematics High Voltage Parts List
Parts List Version 2c.:
- F1-4 : LPJ-60SP fuse in JT60060 finger-safe holder
- F3,4 : AGC 1/4A, 1250VAC fuse in HFA holder
- F5 : ATC-15 32V blade fuse in HHD in-line holder
- Thr1-4 : thermister, 10K @ 25 deg C, -4.40%/degC DigiKey:KC003T-ND or DigiKey:KC009G-ND
- more...
Parts List Version 1a.:
- F1 - 4 = Bussman LPJ-60P fues in Bussman JT60060 holder
- F6 - 7 = 0.5A 3AG inline fuse
- Thr1-4 = thermister, 10K @ 25 deg C
- Battery ECU plug replaced with Wire Frame, Toyota P/N 82165-47040 (part of battery tap)
- HVRL1 = Kilovac EV200
- Misc Anderson PP180 & PP15 connectors single pole multi pole
- The contactor, welding cable, economy welding cable crimper, lugs, fans, miscellaneous equipment and electronics supplies, including the isolated DC power supply, are available at http://www.kta-ev.com/catalog/index.html
