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Difference between revisions of "Template:PriusPlus Battery Tap Emulator Parts"

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(Initial Parts list)
 
 
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Parts List Version 1a.:
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{|
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* R1 - R14 = 1K Ohm, 1/2w 1% or 5% selected to within 1% of eachother [[DigiKey:PPC1.00KXCT-ND]]
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| colspan=9 | [[Prius PHEV Schematics]] High Voltage Board, ''(Tap Emulator)'' [[:Image:Prius-PartsLists 060409 wiki.zip|Parts List]]
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* C1 - C14 = 0.1uF, 50V Mylar [[DigiKey:capacitor%2050v%20.1uF]]
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|-
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* Toyota Battery ECU, Toyota Assy. #82165-47040
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|Reference||QTY||Description||Vendor||Vendor #||DigiKey #||Cost||Price||Comments
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* Anderson PP15 connector
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|-
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|R1 - R14||14||1K Ohm 0.5W 1% Metal Film Resistor||Phoenix Passive Components||5033ED1K000F12AF5|| [[DigiKey:PPC1.00KXCT-ND]]||$2.72||$0.19||
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|-
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|R16, R24-27||5||100K Ohm 0.25W 5% Carbon Film Resistor||Panasonic||ERD-S2TJ104V||[[DigiKey:P100KBACT-ND]]||$0.34||$0.07||
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|-
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|R17||1||10K Ohm 0.25W 5% Carbon Film Resistor||Panasonic||ERD-S2TJ103V||[[DigiKey:P10KBACT-ND]]||$0.07||$0.07||
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|-
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|R18||1||49.9K Ohm 0.5W 1% Metal Film Resistor||Phoenix Passive Components||5033ED49K90F12AF5|| [[DigiKey:PPC49.9KXCT-ND]]||$0.19||$0.19||
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|-
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|R19, R30||2||200K Ohm 0.25W 5% Carbon Film Resistor||Panasonic||ERD-S2TJ204V||[[DigiKey:P200KBACT-ND]]||$0.13||$0.07||
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|-
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|R20||1||160K Ohm 0.25W 5% Carbon Film Resistor||Panasonic||ERD-S2TJ164V||[[DigiKey:P160KBACT-ND]]||$0.07||$0.07||
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|-
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|R21, R23||2||47K Ohm 0.25W 5% Carbon Film Resistor||Panasonic||ERD-S2TJ473V||[[DigiKey:P47KBACT-ND]]||$0.13||$0.07||
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|-
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|R29||1||56K Ohm 0.25W 5% Carbon Film Resistor||Panasonic||ERD-S2TJ563V||[[DigiKey:P56KBACT-ND]]||$0.07||$0.07||
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|-
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|R33||1||470 Ohm 0.25W 5% Carbon Film Resistor||Panasonic||ERD-S2TJ471V||[[DigiKey:P470BACT-ND]]||$0.07||$0.07||
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|-
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|R35||1||470K Ohm 0.25W 5% Carbon Film Resistor||Panasonic||ERD-S2TJ474V||[[DigiKey:ERD-S2TJ474V]]||$0.07||$0.07||
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|-
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|R31||1||200K Ohm 0.5W 1% Metal Film Resistor||Phoenix Passive Components||5033ED200K0F12AF5||[[DigiKey:PPC200KXCT-ND]]||$0.19||$0.19||
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|-
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|R36||1||1.0 Meg Ohm 0.5W 1% Metal Film Resistor||Phoenix Passive Components||5033ED1M000F12AF5||[[DigiKey:PPC1.00MXCT-ND]]||$0.19||$0.19||
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|-
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|C1 - C15||15||0.1 uF Metallized Polypropylene Film Cap||Epcos||B32621A5104J||[[DigiKey:495-1375-ND]]||$8.10||$0.54||radial leads, 10 mm spacing, Very Good self healing properties
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|-
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|C16||1||0.01 uF Metallized Polypropylene Film Cap||Epcos||B32621A3103J||[[DigiKey:495-1283-ND]]||$0.37||$0.37||radial leads, 10 mm spacing
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|-
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|R15, R28||2||25K Ohm 1 turn trimpot - top adjust||MuRata||PVC6M253C01B00||[[DigiKey:490-2822-ND]]||$2.10||$1.05||
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|-
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|R22, R34||2||50K Ohm 1 turn trimpot - top adjust||MuRata||PVC6M503C01B00||[[DigiKey:490-2827-ND]]||$2.10||$1.05||
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|-
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|RL1||1||SPST-NO  DIP Reed Relay - 12V with diode ||Hamlin||HE721A1210||[[DigiKey:HE103-ND]]||$1.79||$1.79||
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|-
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|RL2 - RL5||4||4PDT Power Relay  3A  12VDC||Omron||MY4-DC12(S)||[[DigiKey:Z186-ND]]||$25.92||$6.48||elliptical leads
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|-
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|RS2 - RS5||4||Relay Socket for RL2 - RL5||Omron||PY14-02||[[DigiKey:Z813-ND]]||$7.20||$1.80||PCB Mounting
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|-
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|D2||1||Silicon Rectifier - 100V, 1 A||Diodes, Inc.||1N4002-T||[[DigiKey:1N4002DICT-ND]]||$0.26||$0.26||DO-41 Package
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|-
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|D4||1||Silicon Rectifier - 200V, 1 A||Diodes, Inc.||1N4003-T||[[DigiKey:1N4003DICT-ND]]||$0.26||$0.26||DO-41 Package
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|-
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|D1, D3, D5-D9||7||High Speed Diode - 1N4148||Philips||1N4148 T/R||[[DigiKey:568-1360-1-ND]]||$0.35||$0.05||DO-35 Package
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|-
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|D10||1||91 Volt Zener Diode - 2 W, 5%||MicroSemi||2EZ91D5DO41||[[DigiKey:2EZ91D5DO41MSCT-ND]]||$1.42||$1.42||DO-41 package
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|-
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|D11||1||120 Volt Zener Diode - 2 W, 5%||MicroSemi||2EZ120D5DO41||[[DigiKey:2EZ120D5DO41MSCT-ND]]||$1.42||$1.42||DO-41 package
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|-
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|Q1, Q4, Q5||3||NPN Darlington Transistor, 5 A, 100 V||Fairchild||TIP122||[[DigiKey:TIP122FS-ND]]||$1.80||$0.60||TO-220 Package
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|-
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|Q2, Q6, Q7||3||NPN Transistor, 500 mA, 300 V||Fairchild||MPSA42||[[DigiKey:MPSA42FS-ND]]||$1.08||$0.36||TO-92 Package
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|-
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|Q8||1||PNP Transistor, 500 mA, 300 V||Fairchild||MPSA92||[[DigiKey:MPSA92-ND]]||$0.36||$0.36||TO-92 Package
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|-
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|J8M||1||16 pin right angle ribbon cable header with latches||Amp||499913-3||[[DigiKey:AHB16G-ND]]||$2.20||$2.20||
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|-
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|J7M||1||20 pin right angle ribbon cable header with latches||Amp||499913-4||[[DigiKey:AHB20G-ND]]||$5.18||$5.18||
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|-
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|J2M||1||6 pin Connector to Control Board||Molex||22-05-3061||[[DigiKey:WM4804-ND]]||$1.23||$1.23||
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|-
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|J13M||1||5 Position Header Connector .156" right angle ||Molex||26-60-5050||[[DigiKey:WM4643-ND]]||$0.64||$0.64||
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|-
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|PS1||1||Isolation Power Supply 12 VDC to +/- 15 VDC||V-Infinity||PTK10-Q24-D15||[[DigiKey:102-1233-ND]]||$39.24||$39.24||1 in. x 2 in. x 0.4 in.
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|-
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| || || || || ||Total cost||'''$107.26'''|| ||
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|}
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<!--
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Parts List Version 2c.:
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* J2M  : PC board connector, Molex 22-05-3061, [[DigiKey:WM4804-ND]]
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* PS1  : V-Infinity PTK10-Q24-D15 10.5W DC:DC Converter, [[DigiKey:102-1233-ND]]
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* RL1  : 10-15VDC SPST, 0.5A, 200VDC, Hamlin HE721A1210, [[DigiKey:HE103-ND]]
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* RL2-5 : 10-15VDC, 4PDT, <1A, 15VDC, Omron MY4-DC12(S), [[DigiKey:Z186-ND]]
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* RL2-5 : relay sockets, Omron PY14-02, [[DigiKey:Z813-ND]]
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* R1-14 : 1kOhm, 1/2W, 1%, or 5% selected to within 1% of each other [[DigiKey:PPC1.00KXCT-ND]]
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* C1-14 : 0.1uF, 50V Mylar, [[DigiKey:capacitor%2050v%20.1uF]]
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* C15  : 0.1uF,
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* R15  : 10K 1-turn trimpot,
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* Q1    : 2N3055 TO-220,
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* Q2    : 2N3904,
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* D1    : 1N4002,
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* PP15  : Anderson #22 Power Connector,
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* HVJ8M : To OEM Battery Taps, Amp 499913-3, [[DigiKey:AHB16G-ND]]
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* HVJ7M : To Battery ECU, Toyota Assy. #82165-47040, Amp 499913-4, [[DigiKey:AHB20G-ND]]
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-->

Latest revision as of 09:04, 15 October 2007

Prius PHEV Schematics High Voltage Board, (Tap Emulator) Parts List
Reference QTY Description Vendor Vendor # DigiKey # Cost Price Comments
R1 - R14 14 1K Ohm 0.5W 1% Metal Film Resistor Phoenix Passive Components 5033ED1K000F12AF5 DigiKey:PPC1.00KXCT-ND $2.72 $0.19
R16, R24-27 5 100K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ104V DigiKey:P100KBACT-ND $0.34 $0.07
R17 1 10K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ103V DigiKey:P10KBACT-ND $0.07 $0.07
R18 1 49.9K Ohm 0.5W 1% Metal Film Resistor Phoenix Passive Components 5033ED49K90F12AF5 DigiKey:PPC49.9KXCT-ND $0.19 $0.19
R19, R30 2 200K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ204V DigiKey:P200KBACT-ND $0.13 $0.07
R20 1 160K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ164V DigiKey:P160KBACT-ND $0.07 $0.07
R21, R23 2 47K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ473V DigiKey:P47KBACT-ND $0.13 $0.07
R29 1 56K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ563V DigiKey:P56KBACT-ND $0.07 $0.07
R33 1 470 Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ471V DigiKey:P470BACT-ND $0.07 $0.07
R35 1 470K Ohm 0.25W 5% Carbon Film Resistor Panasonic ERD-S2TJ474V DigiKey:ERD-S2TJ474V $0.07 $0.07
R31 1 200K Ohm 0.5W 1% Metal Film Resistor Phoenix Passive Components 5033ED200K0F12AF5 DigiKey:PPC200KXCT-ND $0.19 $0.19
R36 1 1.0 Meg Ohm 0.5W 1% Metal Film Resistor Phoenix Passive Components 5033ED1M000F12AF5 DigiKey:PPC1.00MXCT-ND $0.19 $0.19
C1 - C15 15 0.1 uF Metallized Polypropylene Film Cap Epcos B32621A5104J DigiKey:495-1375-ND $8.10 $0.54 radial leads, 10 mm spacing, Very Good self healing properties
C16 1 0.01 uF Metallized Polypropylene Film Cap Epcos B32621A3103J DigiKey:495-1283-ND $0.37 $0.37 radial leads, 10 mm spacing
R15, R28 2 25K Ohm 1 turn trimpot - top adjust MuRata PVC6M253C01B00 DigiKey:490-2822-ND $2.10 $1.05
R22, R34 2 50K Ohm 1 turn trimpot - top adjust MuRata PVC6M503C01B00 DigiKey:490-2827-ND $2.10 $1.05
RL1 1 SPST-NO DIP Reed Relay - 12V with diode Hamlin HE721A1210 DigiKey:HE103-ND $1.79 $1.79
RL2 - RL5 4 4PDT Power Relay 3A 12VDC Omron MY4-DC12(S) DigiKey:Z186-ND $25.92 $6.48 elliptical leads
RS2 - RS5 4 Relay Socket for RL2 - RL5 Omron PY14-02 DigiKey:Z813-ND $7.20 $1.80 PCB Mounting
D2 1 Silicon Rectifier - 100V, 1 A Diodes, Inc. 1N4002-T DigiKey:1N4002DICT-ND $0.26 $0.26 DO-41 Package
D4 1 Silicon Rectifier - 200V, 1 A Diodes, Inc. 1N4003-T DigiKey:1N4003DICT-ND $0.26 $0.26 DO-41 Package
D1, D3, D5-D9 7 High Speed Diode - 1N4148 Philips 1N4148 T/R DigiKey:568-1360-1-ND $0.35 $0.05 DO-35 Package
D10 1 91 Volt Zener Diode - 2 W, 5% MicroSemi 2EZ91D5DO41 DigiKey:2EZ91D5DO41MSCT-ND $1.42 $1.42 DO-41 package
D11 1 120 Volt Zener Diode - 2 W, 5% MicroSemi 2EZ120D5DO41 DigiKey:2EZ120D5DO41MSCT-ND $1.42 $1.42 DO-41 package
Q1, Q4, Q5 3 NPN Darlington Transistor, 5 A, 100 V Fairchild TIP122 DigiKey:TIP122FS-ND $1.80 $0.60 TO-220 Package
Q2, Q6, Q7 3 NPN Transistor, 500 mA, 300 V Fairchild MPSA42 DigiKey:MPSA42FS-ND $1.08 $0.36 TO-92 Package
Q8 1 PNP Transistor, 500 mA, 300 V Fairchild MPSA92 DigiKey:MPSA92-ND $0.36 $0.36 TO-92 Package
J8M 1 16 pin right angle ribbon cable header with latches Amp 499913-3 DigiKey:AHB16G-ND $2.20 $2.20
J7M 1 20 pin right angle ribbon cable header with latches Amp 499913-4 DigiKey:AHB20G-ND $5.18 $5.18
J2M 1 6 pin Connector to Control Board Molex 22-05-3061 DigiKey:WM4804-ND $1.23 $1.23
J13M 1 5 Position Header Connector .156" right angle Molex 26-60-5050 DigiKey:WM4643-ND $0.64 $0.64
PS1 1 Isolation Power Supply 12 VDC to +/- 15 VDC V-Infinity PTK10-Q24-D15 DigiKey:102-1233-ND $39.24 $39.24 1 in. x 2 in. x 0.4 in.
Total cost $107.26


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