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Date Name Thumbnail Size User Description Versions
22:51, 17 December 2006 Plexiglass Shield.JPG (file) 717 KB Cewert I choose to install a plexiglass 'shield' on the side of the aluminum angle iron to reduce the risk of a wire / terminal hitting the aluminum and arcing. I am not sure if that is in the official CalCars plans or not. It is held in by non-conductive nylo 1
22:43, 17 December 2006 Batt Box Top 3 Angles.JPG (file) 696 KB Cewert Aluminum angle irons cut with 45 degree angles and laid on top of the battery box 1
01:30, 16 December 2006 Batterypack-power-conn.jpg (file) 37 KB DavideAndrea Ford Escape, battery pack, power connectors 1
01:28, 16 December 2006 Batterypack-data-conn.jpg (file) 38 KB DavideAndrea Ford Escape, data connectors 1
01:27, 16 December 2006 Batterypack-open2.jpg (file) 130 KB DavideAndrea Ford Escape, battery open, view from the front 1
01:25, 16 December 2006 Batterypack-open1.jpg (file) 133 KB DavideAndrea Ford Escape, battery open, front view 1
01:24, 16 December 2006 Trunk-sans-battery.jpg (file) 42 KB DavideAndrea Ford Escape, trunk without the battery 1
01:23, 16 December 2006 Batterypack-out.jpg (file) 45 KB DavideAndrea Ford Escape, battery lifted out of thetrunk 1
05:34, 15 December 2006 Top Battery Box With Corner Bracket.JPG (file) 718 KB Cewert Corner bracket is just sitting on the top of the battery box waiting to be screwed down. 1
05:33, 15 December 2006 Top Battery Box 45 Degree Cuts.JPG (file) 728 KB Cewert The aluminum angle irons are cut with 45 degree angles so they fit snugly 1
05:31, 15 December 2006 Starting on the Top of Battery Box.JPG (file) 723 KB Cewert Bottom is mostly assembled, now starting on cutting the angle irons for the top. 1
05:29, 15 December 2006 2 Trays with Some Supports.JPG (file) 752 KB Cewert 2 of the trays sitting on 2 1-1/2 angle irons (others just sitting there) 1
05:19, 15 December 2006 4 Finished Trays.JPG (file) 746 KB Cewert   1
05:18, 15 December 2006 Finished Tray.JPG (file) 712 KB Cewert   1
05:17, 15 December 2006 Screws Sticking Through Partially Assembled Tray.JPG (file) 616 KB Cewert I used extra long, self threading screws, so they stick through. I used a hacksaw first, and then a dremel with a metal cut off attachment to cut the screws at the base. Then used a grinder to grind them perfectly flat. 1
05:14, 15 December 2006 Closeup of Sample Finished Corner.JPG (file) 705 KB Cewert This is just a sample I tried on a scrap pieces before doing the real thing. 1
05:12, 15 December 2006 Holes drilled in aluminum.JPG (file) 665 KB Cewert Holes drilled in the aluminum. Used the dremel to drill through both angle irons in the same place, then drilled a larger hole in the top (so the screw would go through without threading and then countersunk it with a much larger drill bit. 1
05:10, 15 December 2006 Tray Parts Laid Out.JPG (file) 721 KB Cewert All the parts of one tray laid out 1
05:08, 15 December 2006 Dremel Drill Press.JPG (file) 604 KB Cewert This is the Dremel drill press I used to drill the small holes in the angle irons. 1
05:06, 15 December 2006 Almost Finished Tray Jig.JPG (file) 633 KB Cewert   1
05:04, 15 December 2006 Making Tray Jig Step 3.JPG (file) 623 KB Cewert Place wood to hold the channel irons in place 1
05:02, 15 December 2006 Making Tray Jig Step 1.JPG (file) 665 KB Cewert Step one is to place wood around the outsides of the angle iron to hold the angle irons in place. 1
05:01, 15 December 2006 Making Tray Jig Step 2.JPG (file) 656 KB Cewert The set together tray with batteries and wood secured in placed around the outsides to form the jig. 1
04:58, 15 December 2006 Tray Ready for Jig.JPG (file) 674 KB Cewert This photo is of the tray set together on a sheet of plywood (wich will be used as a jig to hold everything in place for drilling holes. 1
04:56, 15 December 2006 Tray Set Together Close Up.JPG (file) 693 KB Cewert   1
04:55, 15 December 2006 Tray Set Together With Battery.JPG (file) 725 KB Cewert   1
04:54, 15 December 2006 Tray Pieces.JPG (file) 704 KB Cewert These are all the aluminum pieces needed to build the 4 battery trays. 1
04:51, 15 December 2006 Cutting Aluminum.JPG (file) 704 KB Cewert   1
08:53, 13 December 2006 EAA-PHEV-PRIUS-HighPowerSchematic.png (file) 356 KB Rjf These are the high power schematics from the latest PriusPlus conversion. V3r2_061210 1
17:22, 6 December 2006 Day 4 Image 9.JPG (file) 65 KB Rjf brightness adjusted. 2
17:22, 6 December 2006 Day 4 Image 8.JPG (file) 70 KB Rjf brightness adjusted. 2
17:22, 6 December 2006 Day 4 Image 1.jpg (file) 42 KB Rjf brightness adjusted. 2
17:22, 6 December 2006 Day 1 Image 12.jpg (file) 71 KB Rjf brightness adjusted. 2
17:22, 6 December 2006 Day 1 Image 9.jpg (file) 67 KB Rjf brightness adjusted. 2
12:01, 26 November 2006 Capture013.zip (file) 254 KB Rjf Ah Counter per CAN-View down from 10.0 Ah used by TSD CAN-View Capture Set 013 2006.11.22 * CapFile:miles-mpg |Trip miles-mpg|Ah Counter,Comments * 0130:0.0-mpg | 28.21- 52mpg | 5.32 Ah , PHEV from work to apt, need to up NiMH-High Voltage setting, PFC @ 1
12:01, 26 November 2006 Capture014.zip (file) 121 KB Rjf Ah Counter per CAN-View down from 10.0 Ah used by TSD CAN-View Capture Set 014 2006.11.26 * CapFile:miles-mpg |Trip miles-mpg|Ah Counter,Comments * 0143:-mpg | 0.45- 240mpg | ? Ah , Reset DTC and reinit log, drove home, PFC @10A 1.49kWh * 0142:-mpg | 0. 1
03:44, 25 November 2006 P10409.JPG (file) 3.12 MB Rjf Photo from Ron of the PriusPlus conversion of Sven's Prius from Nov 2006. CAN-View screen. 1
03:43, 25 November 2006 P10408.JPG (file) 2.12 MB Rjf Photo from Ron of the PriusPlus conversion of Sven's Prius from Nov 2006. Electronics Board. 1
03:43, 25 November 2006 P10407.JPG (file) 2.05 MB Rjf Photo from Ron of the PriusPlus conversion of Sven's Prius from Nov 2006. Electronics Board. 1
03:41, 25 November 2006 P10406.JPG (file) 2.06 MB Rjf Photo from Ron of the PriusPlus conversion of Sven's Prius from Nov 2006. Electronics Board. 1
03:41, 25 November 2006 P10405.JPG (file) 2.14 MB Rjf Photo from Ron of the PriusPlus conversion of Sven's Prius from Nov 2006. Electronics Board. 1
03:40, 25 November 2006 P10403.JPG (file) 2.48 MB Rjf Photo from Ron of the PriusPlus conversion of Sven's Prius from Nov 2006. Electronics housing cooling fan flaps. 1
03:39, 25 November 2006 P10404.JPG (file) 1.92 MB Rjf Photo from Ron of the PriusPlus conversion of Sven's Prius from Nov 2006. Inside corner of battery box top. 1
03:36, 25 November 2006 P10402.JPG (file) 2.15 MB Rjf Photo from Ron of the PriusPlus conversion of Sven's Prius from Nov 2006. Ah Meter. 1
03:35, 25 November 2006 P10400.JPG (file) 2.42 MB Rjf Photo from Ron of the PriusPlus conversion of Sven's Prius from Nov 2006. 110v breakout quad and 110 to 12v power supply. 1
03:34, 25 November 2006 P10398.JPG (file) 2.1 MB Rjf Photo from Ron of the PriusPlus conversion of Sven's Prius from Nov 2006. Delta-Q Charger installed. 1
03:33, 25 November 2006 P10397.JPG (file) 2.23 MB Rjf Photo from Ron of the PriusPlus conversion of Sven's Prius from Nov 2006. Delta-Q Charger installed. 1
03:33, 25 November 2006 P10396.JPG (file) 2.36 MB Rjf Photo from Ron of the PriusPlus conversion of Sven's Prius from Nov 2006. Bracket for ABS control. 1
03:31, 25 November 2006 P10395.JPG (file) 2.44 MB Rjf Photo from Ron of the PriusPlus conversion of Sven's Prius from Nov 2006. Bracket for ABS control. 1
03:31, 25 November 2006 P10394.JPG (file) 1.93 MB Rjf Photo from Ron of the PriusPlus conversion of Sven's Prius from Nov 2006. Wire Taps into OEM contactor controls. 1
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