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- 05:34, 15 December 2006 diff hist +88 N File:Top Battery Box With Corner Bracket.JPG Corner bracket is just sitting on the top of the battery box waiting to be screwed down. current
- 05:33, 15 December 2006 diff hist +73 N File:Top Battery Box 45 Degree Cuts.JPG The aluminum angle irons are cut with 45 degree angles so they fit snugly current
- 05:31, 15 December 2006 diff hist +80 N File:Starting on the Top of Battery Box.JPG Bottom is mostly assembled, now starting on cutting the angle irons for the top. current
- 05:29, 15 December 2006 diff hist +73 N File:2 Trays with Some Supports.JPG 2 of the trays sitting on 2 1-1/2 angle irons (others just sitting there) current
- 05:19, 15 December 2006 diff hist 0 N File:4 Finished Trays.JPG current
- 05:18, 15 December 2006 diff hist 0 N File:Finished Tray.JPG current
- 05:17, 15 December 2006 diff hist +221 N File:Screws Sticking Through Partially Assembled Tray.JPG I used extra long, self threading screws, so they stick through. I used a hacksaw first, and then a dremel with a metal cut off attachment to cut the screws at the base. Then used a grinder to grind them perfectly flat. current
- 05:14, 15 December 2006 diff hist +76 N File:Closeup of Sample Finished Corner.JPG This is just a sample I tried on a scrap pieces before doing the real thing. current
- 05:12, 15 December 2006 diff hist +241 N File:Holes drilled in aluminum.JPG Holes drilled in the aluminum. Used the dremel to drill through both angle irons in the same place, then drilled a larger hole in the top (so the screw would go through without threading and then countersunk it with a much larger drill bit. current
- 05:10, 15 December 2006 diff hist +34 N File:Tray Parts Laid Out.JPG All the parts of one tray laid out current
- 05:08, 15 December 2006 diff hist +82 N File:Dremel Drill Press.JPG This is the Dremel drill press I used to drill the small holes in the angle irons. current
- 05:06, 15 December 2006 diff hist 0 N File:Almost Finished Tray Jig.JPG current
- 05:04, 15 December 2006 diff hist +45 N File:Making Tray Jig Step 3.JPG Place wood to hold the channel irons in place current
- 05:02, 15 December 2006 diff hist +97 N File:Making Tray Jig Step 1.JPG Step one is to place wood around the outsides of the angle iron to hold the angle irons in place. current
- 05:01, 15 December 2006 diff hist +100 N File:Making Tray Jig Step 2.JPG The set together tray with batteries and wood secured in placed around the outsides to form the jig. current
- 04:58, 15 December 2006 diff hist +136 N File:Tray Ready for Jig.JPG This photo is of the tray set together on a sheet of plywood (wich will be used as a jig to hold everything in place for drilling holes. current
- 04:56, 15 December 2006 diff hist 0 N File:Tray Set Together Close Up.JPG current
- 04:55, 15 December 2006 diff hist 0 N File:Tray Set Together With Battery.JPG current
- 04:54, 15 December 2006 diff hist +70 N File:Tray Pieces.JPG These are all the aluminum pieces needed to build the 4 battery trays. current
- 04:51, 15 December 2006 diff hist 0 N File:Cutting Aluminum.JPG current