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General Disclaimer: (HV) (DC) injury or death hazard, use at your own risk, may void warranty. |
Uploads by Cewert
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This special page shows all uploaded files.
| Date | Name | Thumbnail | Size | Description | Versions |
|---|---|---|---|---|---|
| 00:10, 27 April 2007 | Inside OEM battery after tie in.jpg (file) |  |
678 KB | Inside the OEM battery after the HV tie in is completed. | 1 |
| 00:09, 27 April 2007 | Inside OEM battery from back of car.jpg (file) |  |
689 KB | The inside of the OEM battery from the rear of the car (unmodified.) | 1 |
| 19:44, 12 January 2007 | JTN60060 Fuse Holder.JPG (file) |  |
97 KB | JTN60060 Fuse Holder | 2 |
| 19:39, 12 January 2007 | LPJ-60SP.JPG (file) |  |
42 KB | The 60 amp LPJ-60SP fuse | 1 |
| 21:41, 20 March 2007 | Left side battery box supports alt method.jpg (file) |  |
622 KB | Alt mounting method. Shows left side of battery box supports | 1 |
| 23:21, 26 April 2007 | Left side of electronics box.jpg (file) |  |
1.18 MB | Shows the left outside of the electronics box | 1 |
| 00:12, 27 April 2007 | Low voltage wiring inside OEM Battery.jpg (file) |  |
675 KB | Unmodified low voltage wiring inside OEM battery. Shows green wires from contactors going to chassis ground. | 1 |
| 00:13, 27 April 2007 | Low voltage wiring inside OEM Battery modified.jpg (file) |  |
671 KB | Modified wiring inside the OEM battery. This is for the charge interlock system and the ready wire tap. | 1 |
| 16:29, 22 May 2007 | Maker Faire 2007 1.jpg (file) |  |
704 KB | From the 2007 Maker Faire | 1 |
| 16:30, 22 May 2007 | Maker Faire 2007 2.jpg (file) |  |
602 KB | From the 2007 Maker Faire | 1 |
| 16:32, 22 May 2007 | Maker Faire 2007 3.jpg (file) |  |
605 KB | From the 2007 Maker Faire | 1 |
| 16:33, 22 May 2007 | Maker Faire 2007 4.jpg (file) |  |
680 KB | From the 2007 Maker Faire | 1 |
| 16:34, 22 May 2007 | Maker Faire 2007 5.jpg (file) |  |
667 KB | From the 2007 Maker Faire | 1 |
| 16:35, 22 May 2007 | Maker Faire 2007 6.jpg (file) |  |
650 KB | From the 2007 Maker Faire | 1 |
| 05:02, 15 December 2006 | Making Tray Jig Step 1.JPG (file) |  |
665 KB | Step one is to place wood around the outsides of the angle iron to hold the angle irons in place. | 1 |
| 05:01, 15 December 2006 | Making Tray Jig Step 2.JPG (file) |  |
656 KB | The set together tray with batteries and wood secured in placed around the outsides to form the jig. | 1 |
| 05:04, 15 December 2006 | Making Tray Jig Step 3.JPG (file) |  |
623 KB | Place wood to hold the channel irons in place | 1 |
| 23:02, 17 December 2006 | Mostly Finished Batt Box.JPG (file) |  |
661 KB | Mostly finished battery box. Holes still need to be drilled into the angle irons to bolt down, and bolts will be added in the middle between the trays to bolt the top of the pack to the bottom. Also, mounting frame is not completely cut to size. | 1 |
| 01:17, 25 May 2007 | Nylon Spacer.jpg (file) |  |
668 KB | Nylon spacer for heatsink shown next to the nylon spacer it was made from | 1 |
| 01:33, 25 May 2007 | OEM Battery Fan Modification - Diode Mounting 1.jpg (file) |  |
689 KB | One way to mount the diodes for the OEM battery fan override modification | 1 |
| 01:35, 25 May 2007 | OEM Battery Fan Modification - Diode Mounting 2.jpg (file) |  |
677 KB | A ladder approach to mounting the diodes for the OEM battery fan override modification. | 1 |
| 01:37, 25 May 2007 | OEM Battery Fan Modification - New Wiring.jpg (file) |  |
673 KB | Shows the new wiring added to the OEM battery fan. | 1 |
| 01:42, 25 May 2007 | OEM Battery Fan Wiring.jpg (file) |  |
530 KB | Shows the origional, unmodified OEM battery fan wiring. | 1 |
| 01:43, 25 May 2007 | OEM Battery Fan Wiring - Stripped Back.jpg (file) |  |
650 KB | The OEM battery fan wiring stripped back to expose the wires. | 1 |
| 23:58, 26 April 2007 | OEM Battery Hold Down Screw.jpg (file) |  |
152 KB | Bolts holding down the carpeting on top of the OEM battery | 1 |
| 00:04, 27 April 2007 | OEM battery exposed.jpg (file) |  |
693 KB | The OEM battery, almost ready to be unscrewed (service plug must be disconnected first.) | 1 |
| 00:07, 27 April 2007 | Opening OEM battery.jpg (file) |  |
692 KB | Opening up the OEM battery (make sure to disconnect service plug FIRST!) | 1 |
| 04:07, 13 February 2007 | P1240040.JPG (file) |  |
693 KB | Battery box from side set together | 1 |
| 22:25, 28 March 2007 | PP75 Connectors.jpg (file) |  |
30 KB | PowerPole 75 amp connector housings and 8AWG crimps | 1 |
| 22:51, 17 December 2006 | Plexiglass Shield.JPG (file) |  |
717 KB | I choose to install a plexiglass 'shield' on the side of the aluminum angle iron to reduce the risk of a wire / terminal hitting the aluminum and arcing. I am not sure if that is in the official CalCars plans or not. It is held in by non-conductive nylo | 1 |
| 23:43, 26 April 2007 | PriusPlus control board unstuffed back.jpg (file) |  |
705 KB | Back of PriusPlus control board - unstuffed | 1 |
| 23:42, 26 April 2007 | PriusPlus control board unstuffed front.jpg (file) |  |
714 KB | Front of PriusPlus control board - unstuffed | 1 |
| 23:59, 26 April 2007 | Removing carpeting from top of OEM battery.jpg (file) |  |
672 KB | Removing the carpeting from the top of the OEM battery | 1 |
| 00:01, 27 April 2007 | Removing rear drivers side seat top.jpg (file) |  |
713 KB | Removing the rear drivers side seat to access the OEM battery | 1 |
| 21:40, 20 March 2007 | Right side battery box supports alt method.jpg (file) |  |
633 KB | Alt. mounting method. Shows right side of supports | 1 |
| 23:51, 26 April 2007 | Right side of electronics box.jpg (file) |  |
1.26 MB | 1 | |
| 21:42, 20 March 2007 | Rubber on center batt box support.jpg (file) |  |
629 KB | Alt mounting method. Shows rubber pads on the battery box support. | 1 |
| 05:17, 15 December 2006 | Screws Sticking Through Partially Assembled Tray.JPG (file) |  |
616 KB | I used extra long, self threading screws, so they stick through. I used a hacksaw first, and then a dremel with a metal cut off attachment to cut the screws at the base. Then used a grinder to grind them perfectly flat. | 1 |
| 05:31, 15 December 2006 | Starting on the Top of Battery Box.JPG (file) |  |
723 KB | Bottom is mostly assembled, now starting on cutting the angle irons for the top. | 1 |
| 15:41, 23 June 2007 | Sven car finished trunk view.JPG (file) |  |
192 KB | Finished (minus plexiglass) view of classic mounting method - slightly outdated now, but pretty much accurate. | 1 |
| 05:33, 15 December 2006 | Top Battery Box 45 Degree Cuts.JPG (file) |  |
728 KB | The aluminum angle irons are cut with 45 degree angles so they fit snugly | 1 |
| 05:34, 15 December 2006 | Top Battery Box With Corner Bracket.JPG (file) |  |
718 KB | Corner bracket is just sitting on the top of the battery box waiting to be screwed down. | 1 |
| 05:10, 15 December 2006 | Tray Parts Laid Out.JPG (file) |  |
721 KB | All the parts of one tray laid out | 1 |
| 04:54, 15 December 2006 | Tray Pieces.JPG (file) |  |
704 KB | These are all the aluminum pieces needed to build the 4 battery trays. | 1 |
| 04:58, 15 December 2006 | Tray Ready for Jig.JPG (file) |  |
674 KB | This photo is of the tray set together on a sheet of plywood (wich will be used as a jig to hold everything in place for drilling holes. | 1 |
| 04:56, 15 December 2006 | Tray Set Together Close Up.JPG (file) |  |
693 KB | 1 | |
| 04:55, 15 December 2006 | Tray Set Together With Battery.JPG (file) |  |
725 KB | 1 | |
| 21:36, 20 March 2007 | Welded angle iron 1.jpg (file) |  |
637 KB | The welded steel angle iron is supporting the aluminum angle irons that support the battery box. | 1 |
| 21:37, 20 March 2007 | Welded angle iron 2.jpg (file) |  |
647 KB | Shows just the welded angle iron for alt. mounting method | 1 |
| 23:35, 26 April 2007 | Zivan NG3 Charger connected.jpg (file) |  |
673 KB | Alt. mounting method, shows wiring to ZiVan NG3 charger | 1 |
