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PriusPlus-PartsList

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Click show for a short list of the current PHEV conversion and kit options for the Toyota Prius.

For Prius conversion details see the Prius PHEV article and comparisons table.

  1. Ron's Original PriusPlus History and current Contactor Based PriusPlus documentation for DIY projects.
  2. Ryan's PriusBlue is the testbed for DC-DC PFC Based PiPrius kits and documentation for DIY projects.
  3. Toyota OEM Prius PHEV and Prime Could use some work on this page
  4. Enginer China. But the rest of these appear to all be defunct as of 2020?
  5. |~- Hybrids-Plus USA/Colorado/Li -~|~- EnergyCS USA -~|~- Hymotion USA/Canada -~|~- Amberjac UK. -~|~- EDrive USA -~| Peter mentioned Plug-In Conversions |~-

--={ Project Overview }={ 2007 Maker Faire }={ Theory }={ Instructions }={ Parts List }={ RawData }={ Latest News }=--
--={ Doc Process }={ Mechanical }={ Electrical }={ Electronic }={ Interest }={ Talk:PriusPlus Main Discussion }=--

--={ Historic }={ Battery }={ Schematics }={ PseudoCode }={ Photos }=--

Team Photo from the PriusPlus conversion of Sven's Prius from Nov 2006.

This is the home of the PRIUS+ PHEV DIY (Do-it-Yourself) documentation. These pages are currently anonymously editable, which may change in the future. Please feel free to use the Discussion page for general discussion and commentary on the main article. If you would like to add to an existing section use the "edit" link near that topic's heading. Don't forget to use the Summary field to describe your changes. While editing use the "Show Preview" button to make sure your changes look like you expect them to, before you click "Save Page".

Parts list

This page will become a master parts list for the entire PriusPlus project, will contain links to DigiKey's quick order list, and descriptions weighing the pro's and con's of different larger items (for example, chargers, batteries). This page is by no means complete yet

High Voltage Parts List

Parts list for High Power Schematic

Download the Digikey HV parts list Media:EAA-PHEV-PRIUS-HVPartsList.zip (Excel spreadsheet)


Non-DigiKey Parts
Photo Qty Description Manufacture Model # Est. Cost
EV200 Contactor.JPG 2 Contactor Kilovac EV200-AAANA $85-120/ea
JTN60060 Fuse Holder.JPG 2 Finger safe fuse holder Bussman JT60060 $28/ea
LPJ-60SP.JPG 2 60 amp 300 VDC fuse Bussman LPJ-60SP $22/ea
PP75 Connectors.jpg 4 Black 75 amp connector housings Anderson PP75 ~$2.00/ea
PP75 Connectors.jpg 4 Red 75 amp connector housings Anderson PP75 ~$2.00/ea
PP75 Connectors.jpg 8+ 8AWG crimps for PP75 Anderson PP75 $/ea
6 Red 15 amp connector housings Anderson PP15 $/ea
6 Black 15 amp connector housings Anderson PP15 $/ea
6 Green 15 amp connector housings Anderson PP15 $/ea
2 White 15 amp connector housings Anderson PP15 $/ea
2 Yellow 15 amp connector housings Anderson PP15 $/ea
22+ ? AWG crimps for PP15 Anderson PP15 $/ea
3 12v Fans 120mm (>100CFM airflow) $10-15/ea

Control Board Parts List

A few issues have been found with the posted version of the control board schematics. The new version will be posted shortly, but the parts list is expected to change quite a bit.

Parts list for Control Board Schematic

Parts List for CalCars' PRIUS+ Control Board V4.2 and LED Board V1.1

Ronald Gremban, 1/21/2007








Quantity Value DigiKey Number Board Designators Min Qty Est Cost Est Cost

Misc



Total
1 4.7nF Capacitor 495-2555-ND C5
$0.13 $0.13
13 0.1uF Capacitor 495-1147-ND C6,C7,C14-18,C22-27
$0.17 $2.21
6 0.47uF Capacitor 495-1160-ND C8-13
$0.35 $2.10
1 22uF,20V Cap P13461-ND C4
$0.11 $0.11
6 100uF,20V Cap P13476-ND C1-3,C19-21
$0.14 $0.84
2 10PST DIP switch CKN3028-ND DIPSW1, DIPSW2
$2.21 $4.42
2 15A blade fuse F992-ND F1,F2 5 $0.46 $2.30
2 rt. angle socket F064-ND (for blade fuses) F1,F2
$1.83 $3.66
1 Omron SPDT Relay Z785-ND (or DPDT Z790-ND, $7.58) RL1
$6.45 $6.45
1 Relay Socket Z792-ND socket RL1
$1.80 $1.80
1 Relay holddown clip Z796-ND (for Z792-ND socket) RL1
$0.28 $0.28








Connectors




4 2-pin 0.1" Molex WM4200-ND J6M,J7M,J10M,J20M
$0.34 $1.36
1 3-pin 0.1" Molex WM4201-ND J2M
$0.43 $0.43
9 2-pin 0.156" Molex WM4620-ND J11M–19M
$0.31 $2.79
1 3-pin 0.156" Molex WM4621-ND J3M
$0.41 $0.41
1 4-pin 0.156" Molex WM4622-ND J4M
$0.51 $0.51
1 5-pin 0.156" Molex WM4623-ND J8M
$0.41 $0.41
1 6-pin 0.156" Molex WM4624-ND J5M
$0.71 $0.71
1 Jumper: 2-pin male WM4000-ND JP1
$0.28 $0.28
1 D15 female 6215FE-nd J1F
$2.41 $2.41
1 16-pin male ribbon CHS16G-ND J9M
$1.46 $1.46








Semiconductors




2 1N5404 1N5404-TPCT-ND D1,D2 10 $0.15 $1.50
10 1N4004 1N4004-TPMSCT-ND D3-9,D11-13 10 $0.04 $0.43
1 MJE2955 497-2621-5-ND, TO-220 Q1
$1.04 $1.04
2 MJE3055 497-2573-5-ND, TO-220 Q16-17
$0.99 $1.98
3 2N3904 2N3904FS-ND, TO-92 Q2-3,Q15
$0.11 $0.33
11 TIP127 TIP127FS-ND, TO-220 Q4-14
$0.63 $6.93
1 STSA1805 497-3531-ND, TO-92 Q18
$1.13 $1.13
1 3mm grn LED 511-1189-ND D10
$0.61 $0.61








ICs




1 LM7812 LM340T-12-ND U9
$1.66 $1.66
2 CD4072 (14-pin DIP) 296-2063-5-ND U1,U2
$0.55 $1.10
2 CD4082 (14-pin DIP) 296-2067-5-ND U3,U4
$0.55 $1.10
2 CD4049 (16-pin DIP) CD4049UBCN-ND U5,U8
$0.48 $0.96
1 CD4081 (14-pin DIP) 296-2066-5-ND U6
$0.55 $0.55
1 LM339 LM339ANFS-ND U7
$0.55 $0.55
6 14-pin DIP socket AE10012-ND or ED90049-ND U1-4,U6, U7
$0.69 $4.14
2 16-pin DIP socket AE7216-ND or ED90050-ND U5,U8
$0.72 $1.44








Resistors




1 330 P330BACT-ND R9 10 $0.07 $0.67
5 1K P1.0KBACT-ND R31,R34,R36,R38,R40 10 $0.07 $0.67
2 1.5K P1.5KBACT-ND R4,R5 10 $0.07 $0.67
1 2.2K P2.2KBACT-ND R3,R12 10 $0.07 $0.67
2 5.1K P5.1KBACT-ND R16,R22 10 $0.07 $0.67
2 6.2K P6.2KBACT-ND R17,R18 10 $0.07 $0.67
1 6.8K P6.8KBACT-ND R23 10 $0.07 $0.67
10 10K P10KBACT-ND R6,R10,R14,R28-30,R32-33,R35,R37 10 $0.07 $0.67
1 20K P20KBACT-ND R13 10 $0.07 $0.67
1 33K P33KBACT-ND R8 10 $0.07 $0.67
1 100K P100KBACT-ND R7 10 $0.07 $0.67
1 200K P200KBACT-ND R15 10 $0.07 $0.67
7 1M P1.0MBACT-ND R19-21,R24-27 10 $0.07 $0.67
1 10M 10MEBK-nd R11 5 $0.05 $0.26
1 2K pot 490-2746-ND R1
$1.05 $1.05
1 5K pot 490-2757-ND R2
$1.05 $1.05
2 100 770-63-R100P-ND (3 iso) RN1,RN2
$0.21 $0.42
2 10K 770-81-R10KP-ND (7 bus) RN3,RN12
$0.34 $0.68
2 100K 770-101-R100KP-ND (9 bus) RN4,RN5
$0.42 $0.84
4 1K 770-63-R1KP-ND (3 iso) RN6,RN7,RN10,RN11
$0.28 $1.12
1 100K 770-61-R100KP-ND (5 bus) RN9
$0.28 $0.28







147




$74.87

LED Board Parts List

A few issues have been found with the posted version of the control board schematics. The new version will be posted shortly, but the parts list is expected to change a bit. The public DigiKey parts list for the LED board can be found

Parts list for LED Board Schematic

Parts List for CalCars' PRIUS+ LED Board V1.1

Ronald Gremban, 1/21/2007








Quantity Value DigiKey Number Board Designators
Est Cost Est Cost

Connectors



Total
1 16-pin male ribbon CHS16G-ND (CHS116G was in error) LJ1M
$1.46 $1.46








Semiconductors




2 3mm red LED 511-1188-ND LD1,LD11
$0.61 $1.22
2 3mm or-red LED 160-1667-ND DL7,LD12
$0.13 $0.26
1 3mm orange LED 511-1209-ND LD9
$0.80 $0.80
2 3mm yel LED 511-1213-ND LD3,LD10
$0.61 $1.22
2 3mm grn LED 511-1189-ND LD6,LD13
$0.61 $1.22
2 3mm blu-grn LED 365-1174-ND LD2,LD4
$1.23 $2.46
1 3mm blue LED 160-1600-ND LD8
$0.60 $0.60
2 3mm white LED 160-1734-5-ND LD5,LD14
$1.29 $2.58








Resistors




1 510, 1/2W P510BBCT-ND LR1 10 $0.10 $0.95
3 1K P1.0KBACT-ND LR6,LR11,LR13 10 $0.07 $0.67
1 1.8K P1.8KBACT-ND LR8 10 $0.07 $0.67
2 2.7K P2.7KBACT-ND LR3,LR10 10 $0.07 $0.67
3 3K P3.0KBACT-ND LR7,LR9,LR12 10 $0.07 $0.67
2 7.5K P7.5KBACT-ND LR5,LR14 10 $0.07 $0.67
2 20K P20KBACT-ND LR2,LR4 10 $0.07 $0.67







29




$16.79





















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